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Related Manuals for ABB ZSD 2020
Summary of Contents for ABB ZSD 2020
- Page 1 ABB Automation GmbH Grüner Weg 6 | 61169 Friedberg, Germany Phone: +49 6031 85307 | Fax: +49 6031 85227 E-Mail: | Internet: TRANSLATION OF ORIGINAL - en Operating and installation instructions Keep for future use! Version: 1.5 ZSD 2020 Central lubrication unit...
- Page 2 Operating and installation instructions Date: 2021-01-13 Central lubrication unit Version: 1.5 Scope Page 2 of 25 Scope Assembly: Central lubrication unit dosing unit ZSD 2020 ABB Product Version: ZSD 2020 Item Number: 3HDA10100097017 Drawing Number: 80003300-013 © 2021 ABB Automation GmbH |...
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Page 3: Table Of Contents
6 Maintenance and Repair....................19 6.1 Notes..........................19 6.2 Maintenance of the process filter................20 6.3 Maintenance of the oil filter..................21 6.4 Changing the release agent..................22 6.5 Replacing the diaphragm pump................23 6.6 Dealing with faults and fault indication..............23 © 2021 ABB Automation GmbH |... - Page 4 Description of the Operating point ZSD............16 Table 9: Ordering information – fine filter...............21 Table 10: Maintenance intervals, general................ 24 Table 11: Maintenance intervals for central lubrication unit ZSD........24 Table 12: Legend to maintenance intervals..............24 © 2021 ABB Automation GmbH |...
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Page 5: General Information
Trained personnel able accident prevention and health and safety regulations and with the acknowledged rules of technology. Table 1: Personnel skills requirements © 2021 ABB Automation GmbH |... -
Page 6: Legal Notice / Liability
It may not be electronically or mechanically reproduced, distributed, modified, surren- dered to third parties, translated or otherwise used - not even excerpts. Technical changes and errors are not impossible. © 2021 ABB Automation GmbH |... -
Page 7: Information Symbols Used In These Instructions
References without a specific sequence are given with bullet points. If a specific order is necessary, these references are numbered. ENVIRONMENTAL PROTECTION This box contains information about environment-conscious procedures and behaviour. It may indicate environment protection measures. © 2021 ABB Automation GmbH |... -
Page 8: Table 3: Meaning Of The Pictograms (Prohibition, Mandatory And Warning Signs)
This symbol indicates a risk of crushing that can goggles. cause severe injuries. (Symbols according to DIN EN ISO 7010) This symbol specifies wearing of hearing protection. Table 3: Meaning of the pictograms (prohibition, mandatory and warning signs) © 2021 ABB Automation GmbH |... -
Page 9: Safety
3. For work on the assembly, the personnel has to have access to personal protective equipment such as protective work wear, safety gloves, helmet and safety goggles. In addition, the following points must be observed during assembly: © 2021 ABB Automation GmbH |... -
Page 10: Risks In Using The Module
Within the area of the plant, eating, drinking, smoking, etc. is prohibited. Dispose of spilt or escaped material immediately and according to regulations. The specified personal protective equipment must be worn when working on the material supply lines and adjacent components. © 2021 ABB Automation GmbH |... -
Page 11: Safety Measures
When working on the material, compressed air and hydraulic system al- so wear protective goggles. When working within the machine wearing a head protection (protection against bumping) is required. NOTE Check your protective clothing before each use! © 2021 ABB Automation GmbH |... -
Page 12: Technical Data
► Mesamoll (release agent) LANXESS (www.lanxess.com) ► Assembly grease Aviaticon EP-07 SKF (www.skf.com) ► Screw locking adhesive, high-strength WÜRTH (www.wuerth.de) Table 4: List of Operating and Auxiliary Materials NOTE Do not replace substances marked with other products! © 2021 ABB Automation GmbH |... -
Page 13: Description Of The Assembly
Plastic container Reservoir for the release agent The lid with process filter filters coarse glue residue from the re- Process filter lease agent. Table 5: Components of the ZSD © 2021 ABB Automation GmbH |... -
Page 14: Connections
Material outlet of double diaphragm pump – Mesamoll supply line to dosing unit Straight screw coupling – Mesamoll return line from dosing unit Table 6: The Connections ZSD DOCUMENTS REFERENCE For terminal assignment, cable types and lengths of the preassembled cables, see the circuit diagram. © 2021 ABB Automation GmbH |... -
Page 15: Hose Connections
Description of the assembly Page 15 of 25 Hose connections Figure 3: Hose connections Description Intake line Compressed air connection Discharge line Dosing unit Return Process filter Reservoir Oil filter Double diaphragm pump Table 7: Hose connections © 2021 ABB Automation GmbH |... -
Page 16: Operating Point Zsd
Figure 4: Operating point of assembly ZSD Element State Function/description Switches the central lubrication unit into automat- ic mode. Main switch Switches the assembly off. (Maintenance position) Table 8: Description of the Operating point ZSD © 2021 ABB Automation GmbH |... -
Page 17: Installation
Uninstalling the assembly Uninstalling the entire assembly is not supported. Only individual components, such as process and oil filters and the release agent itself are replaced as part of regular maintenance (see Chapter 6). © 2021 ABB Automation GmbH |... -
Page 18: Installing The Assembly
DOCUMENTS REFERENCE Observe associated documents! For information about operating the glue feed controller, see the user manual for the general assembly. NOTE You can find the overview drawings in Chapter 4, "Description of the assembly". © 2021 ABB Automation GmbH |... -
Page 19: Maintenance And Repair
• The work described here must be carried out only with the plant depressurized and isolat- ed from mains power. • The plant must be secured against unauthorized restarting during this work • Isolate the plant from its electrical supply and depressurize it. © 2021 ABB Automation GmbH |... -
Page 20: Maintenance Of The Process Filter
6. Screw the process filter onto the lid and insert the assembly into the opening of the cen- tral lubrication unit. 7. Secure the the components with the two thumb screws. 8. Switch the central lubrication unit into automatic mode. Item Article description Article number Filling strainer 3HDA10100096995 © 2021 ABB Automation GmbH |... -
Page 21: Maintenance Of The Oil Filter
6. Screw the oil filter onto the flange. 7. Tighten the oil filter finger-tight. 8. Switch the central lubrication unit into automatic mode. Article description Article number Oil filter 3HDAK0100007098 Table 9: Ordering information – fine filter © 2021 ABB Automation GmbH |... -
Page 22: Changing The Release Agent
Then refit the reser- voir to the central lubrication unit. Figure 7: Filling-level indicator 15. Switch the central lubrication unit into automatic mode. The central lubrication unit is now ready for use again. © 2021 ABB Automation GmbH |... -
Page 23: Replacing The Diaphragm Pump
If the applied compressed air values do not meet requirements or the supply lines are damaged, the valve switches incorrectly or remains in its switching position. Check for possible defects and re-establish the operational values. Replace any defective components. © 2021 ABB Automation GmbH |... -
Page 24: Maintenance Intervals
All maintenance and repair work within the cell to be performed only by trained, briefed spe- cialists. Observe the maintenance and repair instructions in the maintenance schedule for the overall plant in this technical documentation. © 2021 ABB Automation GmbH |... - Page 25 Maintenance and Repair Page 25 of 25 NOTE The regular inspection of the pneumatic and electrical installation must be carried out only at plant standstill. All work must be carried out by trained, briefed specialists. © 2021 ABB Automation GmbH |...