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3
Installing the Wiring Harness
Parts needed for this procedure:
1
Wiring harness
16
Cable ties
Procedure
1. Disconnect the battery.
Note: Disconnect the negative terminal first then the
positive terminal.
2. Secure the junction of the wiring harness to the main
wiring harness as shown in
Important: Route the harness along the current
machine wiring harness and hydraulic hoses.
Important: Use the cable ties to secure the new
wiring harness to the existing wiring harness and
frame of the machine.
Important: Ensure that the harness does not
interfere with any hot or moving parts.
Figure 15
Top view of the machine with the wiring harness
Figure 16
Wiring harness with cable ties
Figure
16.
3. Route the harness lead marked starter along the wiring
harness of the machines to the starter on the engine
and attach the ring terminal to the same location as the
current wire (Box B of
A
B
Wiring harness with cable ties
1. (color and number)
2. (color and number)
4. Route the wires marked as Controller A pins 8 (red
wire), 9 (black wire), and 14 (pink wire) toward the
stack of controllers as shown in Box C of
Note: The controller closest to the mounting plate
should be Controller A. Install the 3 wires into the
proper locations as indicated on the tag. The wire
side of the connectors has numbers for reference to
locations. The locations have a red seal plug in the hole
that you need to remove before you can install the wire.
Insert the terminal until the contact clicks and locks.
Pull slightly on the wire to make sure that it is properly
locked. Turn the connector over and visually inspect to
ensure that terminal is locked all the way.
5. Route the remaining harness toward the thrust frame,
following the existing harness routing
6. Route the wires marked as Setup Valve and Pipe Loader
(Front) forward from of the machine following the
existing harness routing.
Note: You should end up on the outside of the
machine as shown in
8
Figure
17).
C
1
Figure 17
3. (color and number)
Figure
(Figure
Figure
18.
2
3
g0293 55
17.
15).
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