Front Gearcase Assembly - Polaris RZR XP Service Manual

FINAL DRIVE
14. Inspect the roll cage assembly sliding surfaces and
1(
H-springs . The sliding surfaces must be clean and
free of nicks, burrs, or scratches. If damaged, replace
the roll cage assembly.
15. Inspect both output hub assemblies. Inspect the
bearings and replace if needed.
2)
Bearing
2!
Roller Surface
16. Clean and inspect all remaining front gearcase
components. Check each for excessive wear or
damage.
7.38
2@
Thrust Bearing

FRONT GEARCASE ASSEMBLY

1. As mentioned during gearcase disassembly section,
replace all O-rings, seals, and worn components.
2. Install pinion shaft assembly and install internal snap
ring. Flat side of the snap ring should be facing the
bearing.
NOTICE
If bearing replacement was required, press new bearing
into the pinion shaft and install a new snap ring.
3. Install a new pinion shaft seal
housing. Using a universal seal installer, press the
new seal into the housing until the seal is just below
the housing chamfer.
4. Install the RH output hub
housing.
5. Install the plastic ring onto the clutch housing.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
q
into the pinion gear
w
into the gearcase
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