Toro Groundsmaster 4000-D Service Manual page 314

Assembly (Fig. 19)
1. Make sure that all machine components are installed
below operator platform before platform is lowered to
frame.
IMPORTANT: Make sure to not damage the electric-
al wire harness or other components while lowering
the operator platform.
2. Carefully lower operator platform and position over
center mounts (item 4) that are installed in the frame.
3. Secure operator platform to machine frame with four
(4) cap screws, flat washers, plain washers and lock
nuts. Torque lock nuts from 95 to 115 ft- -lb (129 to 155
N- -m).
4. Connect all electrical wire harness connections
between operator platform components and main frame
locations.
5. On Groundsmaster 4010 machines:
A. Install operator cab to machine.
B. Secure operator cab coolant and air conditioner
hoses in engine compartment with cable ties in loca-
tions noted during disassembly.
6. Connect both brake cables to brake pedals and op-
erator frame. Adjust brakes so that both pedals have 1/2
to 1 inch (13 to 25 mm) of free travel.
7. Position traction pedal assembly to operator plat-
form and secure with removed fasteners (Fig. 21). Con-
nect machine wire harness connector to position sensor
on traction pedal assembly.
8. Secure steering tower covers to machine (see Steer-
ing Tower in this section).
9. Connect positive battery cable from battery terminal
and then connect negative cable to battery (see Battery
Service in the Service and Repairs section of Chapter 5
-- Electrical System).
Chassis
1
1. Flange screw (3 used)
2. Adjustment cover
3. Switch bracket
4. Brake switch (2 used)
Page 7 - - 22
2
13 to 17 in- -lb
3
(1.5 to 1.9 N- -m)
5
4
6
7
Figure 23
5. Screw (2 per switch)
6. Switch nut (2 used)
7. Clip (3 used)
Groundsmaster 4000--D/4010--D