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Faults are defined as an error condition that will stop the bagger and prevent subsequent cycles from occurring
as long as the fault persists. All faults must be cleared before resetting bagger.
Fault
Pressure Bar Obstruction
Reverse Fault
No Bag Covering The Eye
Pressure Bar Failed to Open
Pressure Bar Failed to Close
Seal Bar Temperature Sensor
Failure
Safe Power Off
E-Stop tripped or Power not Re-
set
Seal Bar Thermal Runaway - Not
Heating
Seal Bar Thermal Runaway -
Overshoot
Out Of Bags
Opened Bag Was Removed
MAX-PRO Operator Manual
FAULT & ALERT MANAGEMENT
BAGGER FAULTS
Cause
The Pressure Bar attempted to
close, but was blocked by an ob-
struction.
The bag film did not separate during
reversing.
There is no film in the machine or
the film is not being detected by the
Bag Edge Photo-Eye.
The commanded motion did not
complete before the fault time ex-
pired.
The commanded motion did not
complete before the fault time ex-
pired.
Seal Bar temperature sensor is re-
porting as missing or broken wire
E-Stop Button was pressed or E-
Stop is released but the Green Pow-
er Button has not been pressed.
E-Stop Button was pressed or E-
Stop is released but the Green Pow-
er Button has not been pressed.
Seal Bar not heating up at all, or not
as quickly as expected.
Seal Bar not cooling as quickly as
expected, or temperature is much
higher than expected
The bagger detected that the web is
broken or the bagger is out of bags.
A bag was opened and verified as
open by the Bag Open Sensor. The
opened bag was physically removed
or came off the Bag Opened Sensor
before the Filler could finish deliver-
ing its product.
4-1
Possible Solution (S)
This is usually a part that did not
drop past the Pressure Bar. In-
crease the Filler Drop Timer setting.
Check bag length in job
Press the Job Button once and the
bagger will jog the web for 10 sec-
onds until the Photo-Eye is covered
by film.
See Cylinder Motion Fault.
See Cylinder Motion Fault.
A qualified service person should
test the Thermocouple and its asso-
ciated circuits.
Release the E-Stop, press the
Green Power Button, and the Bag-
ger Enabled button.
Release the E-Stop, press the
Green Power Button, and the Bag-
ger Enabled button.
A qualified service person should
test the Thermocouple and its asso-
ciated circuits.
A qualified service person should
test the Thermocouple and its asso-
ciated circuits.
Splice the broken web or replace
the empty roll/box.
Check that the Funnel door is pin-
ning the opened bag to the Pressure
Bar. Verify that the bag is properly
supported by the Load Shelf as it is
being filled. It may be that as the
bag is being filled, it shifts or slips
off the shelf and pulls the bag away
from the Funnel.
Original Printed in English
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