Toro Reelmaster 7000-D Operator's Manual
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Toro Reelmaster 7000-D Operator's Manual

Toro Reelmaster 7000-D Operator's Manual

4-wheel drive traction unit
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Operator's Manual
Reelmaster® 7000-D 4-Wheel Drive
Traction Unit
Model—Serial Range
03781—412000000 and Up
*3466-706* A
3466-706A
Original Instructions (EN)

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Summary of Contents for Toro Reelmaster 7000-D

  • Page 1 Operator’s Manual Reelmaster® 7000-D 4-Wheel Drive Traction Unit Model—Serial Range 03781—412000000 and Up *3466-706* A 3466-706A Original Instructions (EN)

  • Page 2: Table Of Contents

    Machines with a Foldable Roll Bar ................... 2–3 Slope Safety ..........................2–4 After Operation Safety........................2–4 Maintenance Safety ......................... 2–5 Engine Safety ..........................2–5 © 2023—The Toro ® Company Contact us at www.Toro.com 8111 Lyndale Ave So Printed in the USA Bloomington, MN 55044 All rights reserved...

  • Page 3: Disclaimers And Regulatory Information

    Electrical System Safety ......................2–5 Cooling System Safety........................ 2–6 Hydraulic System Safety......................2–6 Blade Safety ..........................2–6 Storage Safety ..........................2–6 Safety and Instructional Decals ....................2–7 Chapter 3: Setup........................... 3–1 1 Adjusting the Front Cutting Unit Roller Position..............3–1 2 Installing the Cutting Units ......................
  • Page 4 Starting the Engine........................5–11 Shutting Off the Engine ......................5–12 Locking the Cutting-Unit Pivot ....................5–12 Adjusting the Turf-Compensation Spring................5–13 Cutting Grass with the Machine ....................5–13 Driving the Machine in Transport Mode ................5–15 Adjusting the Cutting-Unit Counterbalance................5–15 Adjusting the Cutting Unit-Turnaround Height..............
  • Page 5 Inspecting the Seat Belt ......................6–49 Cleaning............................6–50 Washing the Machine ........................ 6–50 Chapter 7: Storage..........................7–1 Storing the Machine ......................... 7–1 Storing the Battery..........................7–1 The Toro Warranty California Proposition 65 Warning Information 3466-706 A Disclaimers and Regulatory Information:...

  • Page 6: Chapter 1: Introduction

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have G403715 the model and serial numbers of your product ready. These numbers are located on the serial plate on your product .

  • Page 7: Manual Conventions

    Manual Conventions This manual identifies potential hazards and has safety messages identified by the safety- alert symbol, which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. G405934 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

  • Page 8: Chapter 2: Safety

    Chapter 2 Safety General Safety • This product is capable of amputating hands and feet and of throwing objects. • Read and understand the contents of this Operator’s Manual before starting the engine. • Use your full attention while operating the machine. Do not engage in any activity that causes distractions;...

  • Page 9: Fuel Safety

    • Before mowing, always inspect the machine to ensure that the cutting units are in good working condition. • Inspect the area where you will use the machine and remove all objects that the machine could throw. • This product generates an electromagnetic field. If you wear an implantable electronic medical device, consult your health care professional before using this product.

  • Page 10: Rollover Protection System (Rops) Safety

    • Operate the engine only in well-ventilated areas. Exhaust gasses contain carbon monoxide, which is lethal if inhaled. • Do not leave a running machine unattended. • Before you leave the operator’s position, do the following: – Park the machine on a level surface. –...

  • Page 11: Slope Safety

    Slope Safety • Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. You are responsible for safe slope operation. Operating the machine on any slope requires extra caution. •...

  • Page 12: Maintenance Safety

    • Keep all parts of the machine in good working condition and all hardware tightened. • Replace all worn or damaged decals. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use could void the product warranty.

  • Page 13: Cooling System Safety

    Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. –...

  • Page 14: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. Battery Symbols Some or all of these symbols are on your battery. s_batterysymbols2 Wear eye protection;...
  • Page 15 Decal Part: 106-6754 Warning—do not touch the hot surface. Cutting/dismemberment hazard, fan; entanglement hazard, belt—stay away from moving parts. s_decal106-6754 Decal Part: 106-6755 Engine coolant under pressure. Explosion hazard—read the Operator's Manual. Warning—do not touch the hot surface. Warning—read the Operator's Manual.
  • Page 16 Decal Part: 117-4765 Read the Operator's Manual. Do not use starting aids. s_decal117-4765 Decal Part: 117-4766 Cutting/dismemberment hazard; fan—stay away from moving parts, keep all guards and shields in place. s_decal117-4766 Decal Part: 120-1670 Traction unit speed Slow Fast s_decal120-1670 Safety: Safety and Instructional Decals Page 2–9 3466-706 A...
  • Page 17 Decal Part: 120-1683 s_decal120-1683 Warning—read the Operator's Manual; all Warning—do not park the machine on slopes; operators should be trained before operating the engage the parking brake, lower the cutting units, machine. shut off the engine, and remove the key before leaving the machine.
  • Page 18 Decal Part: 120-8947 Warning—read the Operator’s Manual. There is no rollover protection when the roll bar is down. There is rollover protection when the roll bar is up. If the roll bar is raised, wear the seat belt. If the roll bar is lowered, do not wear the seat belt.
  • Page 19 Decal Part: 121-3887 Read the Operator’s Manual. s_decal121-3887 Decal Part: 121-5644 Light switch Engage Power take-off Disengage Fast Slow Lower Raise Read the Operator’s Manual. s_decal121-5644 Decal Part: 133-8062 s_decal133-8062 3466-706A Page 2–12 Safety: Safety and Instructional Decals...
  • Page 20 Decal Part: 136-3712 s_decal136-3712 Check every 8 Capacity Radiator screen Fuel/water hours. separator Tire pressure Fluid interval Read the (hours) Battery Rear axle Operator’s Manual Filter interval Diesel fuel for lubrication Fan belt (hours) information. Brake functions Engine air filter Engine-coolant Hydraulic breather Read the...
  • Page 21 Decal Part: 145-5258 Power Info center Engine Work lights Power seat Sensor s_decal145-5258 3466-706A Page 2–14 Safety: Safety and Instructional Decals...

  • Page 22: Chapter 3: Setup

    Chapter 3 Setup Adjusting the Front Cutting Unit Roller Position Check all cutting unit roller positions and adjust if needed. • For 27-inch cutting units, use the upper mounting holes of the roller support • For 32-inch cutting units, use the lower mounting holes of the roller support.

  • Page 23: Preparing The Cutting Units

    Preparing the Cutting Units 1. Remove the cutting units from the cartons. 2. Assemble and adjust as described in the cutting unit Operator's Manual. 3. Make sure that the counterweight installed at the proper end of the cutting unit as described in the cutting unit Operator's Manual.
  • Page 24 Positioning the Turf Compensating Spring and Installing the Hose Guide (continued) 1. If the hairpin is installed in the rear hole of the compensation-spring rod, remove the hairpin and insert it in the hole next to the bracket. G410292 2. Remove the 2 flange locknuts (3/8 inch) and 2 carriage bolts (3/8 x 1-1/4 inches) that secure the turf-compensator bracket the cutting-unit frame.

  • Page 25: Installing The Hose Guide

    Positioning the Turf Compensating Spring and Installing the Hose Guide (continued) 4. Assemble the bolt of the turf compensation spring to the right tab of the carrier frame with the flange locknut (3/8 inch) G410296 5. Align the studs of the left hose guide with the holes in the cutting-unit frame and the turf- compensator bracket Note:...
  • Page 26 Installing the Hose Guide (continued) 1. If the hairpin is installed in the rear hole of the compensation-spring rod, remove the hairpin and insert it in the hole next to the bracket. G410292 2. Remove the 2 flange locknuts (3/8 inch) and 2 carriage bolts (3/8 x 1-1/4 inches) that secure the turf-compensator bracket the cutting-unit frame.

  • Page 27: Positioning The Turf Compensating Spring

    Positioning the Turf Compensating Spring Cutting Unit 2 G410999 Cutting unit 3 Cutting unit 5 Weight Cutting unit 1 Reel motor Cutting unit 2 Cutting unit 4 1. If the hairpin is installed in the rear hole of the compensation-spring rod, remove the hairpin and insert it in the hole next to the bracket.
  • Page 28 Positioning the Turf Compensating Spring (continued) 3. Remove the flange locknut (3/8 inch) that secures the bolt of the turf compensation spring to the right tab of the carrier frame, and remove the compensation spring from the cutting unit. Note: Do not remove the flange serrated nut from the bolt.

  • Page 29: Installing The Kickstand

    Installing the Kickstand For each cutting unit, secure the kickstand the chain bracket with the snapper pin G411001 Increasing the Rear Cutting Unit Pivot Angle G419225 Cutting unit 3 Cutting unit 5 Weight Cutting unit 1 Reel motor Cutting unit 2 Cutting unit 4 Increase the pivot angle of the rear cutting units by removing the 2 spacers...

  • Page 30: Preparing To Install The Cutting Units

    Preparing to Install the Cutting Units 1. Ensure that the countersunk thrust washer is inserted over the carrier-frame shaft 2. Grease the carrier-frame shaft. 3. Repeat this procedure for the other cutting units. G419227 Installing the Front Cutting Units Install the front cutting units as shown. G419230 Installing the Rear Cutting Units to the Lift Arms Cutting Units adjusted for a 1.2 cm (3/4 inch) or Higher Height of Cut...

  • Page 31: Installing The Rear Cutting Units To The Lift Arms

    Installing the Rear Cutting Units to the Lift Arms Cutting Units adjusted for a 1.2 cm (3/4 inch) or Lower Height of Cut 1. Slide the lift-arm pivot shaft out of the lift by removing the lynch pin washer G420582 2.

  • Page 32: Installing The Cutting Unit Lift-Arm Chains

    Installing the Cutting Unit Lift-Arm Chains Secure the lift-arm chain to the chain bracket with the snapper pin Note: Use the number of chain links described in the cutting unit Operator's Manual. G402673 Installing the Reel Motors 1. Grease the reel-motor spline shaft. 2.

  • Page 33: Entering Cutting Unit Settings

    Entering Cutting Unit Settings Use the PIN code to enter the following cutting-unit information into the InfoCenter: • Blade count • Mow speed • Height of cut Preparing the Machine 1. Park the machine on a level surface, lower the cutting units, and engage the parking brake.

  • Page 34: Chapter 4: Product Overview

    Chapter 4 Product Overview Engine hood Operator's seat Control arm Steering wheel Seat-adjustment lever Front cutting units Rear cutting units G403841 Controls G467742 Brake pedal Key switch Lower mow/raise control lever Pedal-locking latch Throttle-control lever Parking-brake pedal Headlight switch Traction pedal PTO switch Tilt-steering pedal InfoCenter...

  • Page 35: Traction Pedal

    Traction Pedal Move forward—press the top of the pedal. Note: To achieve no load, maximum ground speed, fully press the top of the pedal while the throttle is in the F position. Stop the machine—reduce foot pressure on the pedal and allow it to return to the center (neutral) position.

  • Page 36: Pedal-Locking Latch

    Pedal-Locking Latch The pedal-locking latch connects the pedals together to engage the parking brake. Parking-Brake Pedal To engage the parking brake, connect the pedals together with the pedal-locking latch, push down on the right brake pedal while engaging the toe pedal. Note: When the parking brake is engaged, the parking brake symbol displays in the InfoCenter.

  • Page 37: Lower Mow/Raise Control Lever

    Lower Mow/Raise Control Lever Lower the cutting units Raise the cutting units Note: The lever also starts and stops the reels when the reels are enabled in the mow mode. The cutting units cannot be lowered when the mow/transport lever is in the transport position.

  • Page 38: Power Point

    Power Point The power point is a 12 V power supply for electronic devices. G467886 Bag Holder Use the bag holder storage. G467887 InfoCenter The InfoCenter shows information about your machine, such as the operating status, various diagnostics, and other information about the machine.

  • Page 39: Backlap Levers

    Backlap Levers Use the backlap levers to control the cutting unit rotation direction when backlapping the reels. Front cutting-unit backlap lever Rear cutting-unit backlap lever G468066 Power-Takeoff (PTO) Switch Engage the cutting units Disengage the cutting units G468089 Fuel Gauge G468098 3466-706A Page 4–6...

  • Page 40: Seat Controls

    Seat Controls G423842 Fore and aft adjusting lever Weight gauge Armrest adjusting knob Seat back adjusting lever Weight adjusting lever Armrest Adjustment Knob Rotate the knob to adjust the seat armrest angle. Back Adjustment Lever Move the lever to adjust the seat back angle. Forward/Backward Lever Pull out on the lever to slide the seat forward or backward.

  • Page 41: Specifications

    Fuel tank capacity 83 L (22 US gallons) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com...

  • Page 42: Chapter 5: Operation

    Chapter 5 Operation Before Operation Performing Daily Maintenance Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance Schedule. Fuel Fuel Specifications IMPORTANT Never use kerosene or gasoline instead of diesel fuel. Petroleum Diesel Type Use summer grade diesel fuel (No.
  • Page 43 Monitor seals, hoses, gaskets in contact with fuel as they may degrade over time. Fuel filter plugging may be expected for a time after converting to biodiesel blended. For more information on biodiesel, contact your authorized Toro distributor. Storage Acquire only enough clean, fresh diesel fuel or biodiesel fuel that you will consume within 180 days.

  • Page 44: Checking The Interlock Switches

    • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine. IMPORTANT If your machine fails any of the interlock switch checks, contact your authorized Toro distributor. Preparing the Machine 1. Drive the machine slowly to an open area.

  • Page 45: Checking The Parking Brake And Traction Pedal Run-Interlock

    Checking the Interlock Switches (continued) 3. Press the traction pedal and rotate the key to the S position. TART Note: The engine should not start with the traction pedal pressed. Checking the PTO-Start Interlock 1. Sit in the operator’s seat. 2.

  • Page 46: Overview Of The Infocenter Display

    Overview of the InfoCenter Display The InfoCenter LCD display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine. There is a splash screen and main information screen of the InfoCenter. You can switch between the splash screen and main information screen, at any time, by pressing any of the InfoCenter buttons and then selecting the appropriate directional arrow.
  • Page 47 Overview of the InfoCenter Display (continued) InfoCenter Display Icons SERVICE DUE Indicates when The range is high. scheduled service should be performed Hours remaining until Neutral service Reset the service hours The range is low. Hour meter Engine-coolant temperature (°C or °F) Info icon Temperature (hot) Fast...
  • Page 48 Description Faults The Faults menu contains a list of the recent machine faults. Refer to the Service Manual or your Authorized Toro Distributor for more information on the Faults menu and the information contained there. Service The Service menu contains information on the machine such as hours of use, counters, and other similar numbers.
  • Page 49 Overview of the InfoCenter Display (continued) Main Menu Menu Item Description Diagnostics The Diagnostics menu displays the state of each machine switch, sensor, and control output. You can use this to troubleshoot certain issues as it will quickly tell you which machine controls are on and which are off.
  • Page 50 Overview of the InfoCenter Display (continued) Settings Menu Item Description LCD Contrast Controls the contrast of the LCD display. Front Backlap Reel Speed Controls the speed of the front reels in backlap mode. Rear Backlap Reel Speed Controls the speed of the rear reels in backlap mode.
  • Page 51 Note: The factory default PIN code for you machine is either 0000 or 1234. If you changed the PIN code and forgot the code, contact your authorized Toro distributor for assistance. 1. From the Main Menu, use the center button to scroll down to the Settings Menu and press the right button.

  • Page 52: During Operation

    Overview of the InfoCenter Display (continued) Setting the Blade Count 1. In the Settings Menu, scroll down to Blade Count. 2. Press the right button to change the blade count between 5, 8, or 11 blade reels. Setting the Mow Speed 1.

  • Page 53: Shutting Off The Engine

    Starting the Engine (continued) IMPORTANT Do not run the starter motor more than 15 seconds at a time, or premature starter failure may result. If the engine fails to start after 15 seconds, turn the key to the O position, check the controls and procedures, wait 15 additional seconds, and repeat the starting procedure.

  • Page 54: Adjusting The Turf-Compensation Spring

    Locking the Cutting-Unit Pivot (continued) 1. Secure the carrier frame of the cutting unit to the pivot yoke with the snapper pin 2. Repeat step at the other cutting units. G423878 Adjusting the Turf-Compensation Spring The turf-compensation spring transfers the weight from the front roller to the rear roller. This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing.
  • Page 55 Cutting Grass with the Machine (continued) G468221 Mow/raise control lever Engine-throttle control PTO switch 3. Use your foot to move the lever for the mow-speed limiter forward, to the M position. G423890 Mow-speed limiter 4. Move the engine-throttle control to the F position.

  • Page 56: Driving The Machine In Transport Mode

    Driving the Machine in Transport Mode 1. Press the PTO switch to the D ISENGAGE position. 2. Move the lower mow/raise control lever backward to raise the cutting units (transport position). G468222 3. Move the lever for the mow-speed limiter backward to the T position.
  • Page 57 Adjusting the Cutting-Unit Counterbalance (continued) Adjust the counterbalance force of each torsion spring to 1 of 4 settings. Each increment increases or decreases the counterbalance force on the cutting unit by 2.3 kg (5 lb). Note: To remove all counterbalance force, position the long leg of the torsion spring below the bolt, washer, spacer, and locknut.

  • Page 58: Adjusting The Cutting Unit-Turnaround Height

    Adjusting the Cutting Unit-Turnaround Height The lift-arm switch is located behind the right, front lift arm (cutting unit #5). 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2.
  • Page 59 Folding the Roll Bar (continued) WARNING The roll bar is an integral safety device. It does not protect you from injury or even death from a rollover unless it is secured in the raised position and you are wearing the seat belt. •...

  • Page 60: Raising The Roll Bar

    Folding the Roll Bar (continued) 3. Support the weight of the upper roll-bar tube while removing roll-bar pins from the pivot brackets. 4. Carefully lower the upper roll-bar tube until it rests on the stops. 5. Insert the roll-bar pins into the lower holes in the pivot brackets, and secure the roll-bar pins to the brackets with the lynch pins.

  • Page 61: Operating Tips

    Operating Tips Becoming Familiar with the Machine • Before mowing grass, practice operating the machine in an open area. • Start and shut off the engine. • Operate in forward and reverse. • Lower and raise the cutting units and engage and disengage the cutting units. •...

  • Page 62: Preparing The Machine To Push Or Tow In Reverse

    Preparing the Machine to Push or Tow in Reverse Install the Reverse Tow Kit Required Parts (purchased separately): Reverse Tow Kit, Toro Part No. 136-3620 IMPORTANT If you need to push or tow the machine in reverse, you must first bypass the check valve in the 4-wheel-drive manifold.

  • Page 63: Preparing The Machine For Operation

    Preparing the Machine for Operation Remove the Reverse Tow Kit 1. Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine and remove the key. 2. Remove the straight fitting and bypass hose of the reverse tow kit from the test port of the reverse traction tube;...

  • Page 64: Tie-Down Point Locations

    Pushing or Towing the Machine Forward (continued) IMPORTANT Do not push or tow the machine faster than 3 to 4.8 km/h (2 to 3 mph) or for more than 0.4 km (1/4 mile), because damage to the hydraulic system may occur. The bypass valve must be open whenever you push or tow the machine.
  • Page 65 Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com searching for your machine from the Manuals link on the home page. IMPORTANT Refer to your engine owner’s manual and cutting unit Operator's Manual for...
  • Page 66 Maintenance Qty Description Maintenance Procedure Part No. Service Interval Visually inspect the reduction- gear case for leaks. Check the coolant level. Service the engine cooling system (more frequently in extremely dirty or dusty conditions). Inspect the hydraulic lines and hoses. Check the level of the hydraulic fluid.
  • Page 67 Maintenance Qty Description Maintenance Procedure Part No. Service Interval Change the oil in the rear axle. Check the rear-wheel alignment. If you are not using the Hydraulic filter 75-1310 recommended hydraulic fluid or have ever filled the reservoir Hydraulic filter 94-2621 with an alternative fluid, replace...

  • Page 68: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level.

  • Page 69: Pre-Maintenance Procedures

    Notation for Areas of Concern (continued) Inspection performed by: Item Date Information Pre-Maintenance Procedures Preparing for Maintenance 1. Park the machine on a level surface, lower the cutting units, and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop. Opening the Hood Release the 2 hood latches and rotate open the...

  • Page 70: Closing The Hood

    Closing the Hood Carefully rotate the hood closed and secure it with the 2 hood latches G424260 Accessing the Battery Compartment Release the rubber latch from the battery- compartment cover and rotate the cover open. G424261 Maintenance: Pre-Maintenance Procedures Page 6–6 3466-706 A...

  • Page 71: Tilting The Seat

    Tilting the Seat 1. Move the seat latch outward and carefully rotate the seat up. G424263 2. Ensure that the forward prop rod seats in the slot detent of the rod-guide plate G424264 Lowering the Seat 1. Rotate the seat slightly, and lift the prop rod out of the detent of the seat support slot 2.

  • Page 72: Jacking Point Locations

    Jacking Point Locations Note: Support the machine with jack stands whenever you work under the machine. Use the following as machine-lift points: • Front—the frame of the machine, forward of the wheel-drive motors. IMPORTANT Do not support the machine at the wheel-drive motors. Keep the lifting equipment clear of hydraulic tubing and hoses.

  • Page 73: Lubrication

    Jacking Point Locations (continued) G424267 Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly. Dusty and dirty operating conditions could cause dirt to get into the bearings and bushings, resulting in accelerated wear. Lubricate the grease fittings immediately after every washing, regardless of the interval specified.

  • Page 74: Grease Fitting Locations

    Greasing the Bearings and Bushings (continued) Grease Fitting Locations Grease Specification: No. 2 lithium grease Brake shaft pivot bearings (5) G452385 Rear axle-pivot bushing and steering cylinder G452386 Maintenance: Lubrication Page 6–10 3466-706 A...
  • Page 75 Greasing the Bearings and Bushings (continued) Steering cylinder ball joints (2) Tie rod ball joints (2) King pin bushings (2) Note: The top fitting on the king pin should only be lubricated annually (2 pumps) G452387 Top fitting on king pin Lift arm bushings (1 per cutting unit) Lift cylinder bushings (2 per cutting unit) G452388...

  • Page 76: Engine Maintenance

    Use the following engine oil viscosity grade: • Preferred oil: SAE 15W-40 [-17°C (above 0°F)] • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your authorized Toro distributor in either 15W-40 or 10W-30 viscosity grades. Crankcase Capacity Approximately 9.5 L (10.0 US qt) with the filter...
  • Page 77 Checking the Engine-Oil Level (continued) If the oil level is below the lower limit mark on the dipstick, add oil gradually until the level reaches the upper limit mark on the dipstick. IMPORTANT Keep the engine-oil level between the upper and lower limits on the dipstick. Overfilling or underfilling the engine oil may cause severe engine damage.

  • Page 78: Changing The Engine Oil And Filter

    Changing the Engine Oil and Filter Draining the Engine Oil 1. Prepare the machine for maintenance. 2. Remove the oil fill cap. 3. Align a drain pan under the drain plug 4. Remove the drain plug and let the oil drain into the pan.
  • Page 79 Changing the Engine Oil and Filter (continued) Changing the Oil Filter 1. Rotate the oil filter counterclockwise to remove it. 2. Wipe the filter adapter clean. 3. Apply a light coat of clean oil to the seal of the new filter. 4.

  • Page 80: Servicing The Air Cleaner

    Servicing the Air Cleaner Removing the Filter Service the air-cleaner filter only when the service indicator displays a red band. Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed. IMPORTANT Make sure that the cover is seated correctly and seals with the air-cleaner body.
  • Page 81 Servicing the Air Cleaner (continued) 6. Remove the primary filter from the air- cleaner housing Note: Do not clean the primary filter. G424732 Installing the Filter 1. Check the safety-filter element . If it is dirty, replace it. G424757 IMPORTANT Never attempt to clean the safety filter.

  • Page 82: Fuel System Maintenance

    Servicing the Air Cleaner (continued) IMPORTANT Do not apply pressure to the flexible center of the filter. 4. Remove the dust-ejector valve from the air-cleaner cover, clean the cavity, and install the ejector valve to the cover. 5. Assemble the cover onto the air-cleaner housing, aligning the dust-ejector valve in a downward position—between approximately 5 o’clock to 7 o’clock when viewed from the end.

  • Page 83: Draining The Fuel/Water Separator

    Draining the Fuel/Water Separator 1. Prepare the machine for maintenance. 2. Drain the water separator as shown. G452998 3. Start the engine, check for leaks, and shut off the engine. Note: Repair all fuel leaks. 3466-706A Page 6–19 Maintenance: Fuel System Maintenance...

  • Page 84: Replacing The Water-Separator Filter

    Replacing the Water-Separator Filter 1. Fully drain the fuel-water separator. 2. Clean the filter head and filter canister 3. Remove the filter canister, and clean the mounting surface of the filter head. 4. Lubricate the gasket on the filter canister with clean fuel.

  • Page 85: Electrical System Maintenance

    Cleaning the Fuel-Intake Screen (continued) 3. Remove the clamp that secures the hose to the fuel pick-up tube. 4. Remove the fuel pick-up tube and rubber bushing from the tank. 5. Clean the screen at the end of the fuel pick- up tube.

  • Page 86: Connecting The Battery

    2. Install the negative battery cable (black) to the negative (-) battery post. 3. Apply a coat of Grafo 112X (skin-over) grease, Toro Part No. 505-47 to the battery posts and battery-cable clamps. 4. Slide the rubber boot over the positive battery- cable clamp.

  • Page 87: Replacing A Fuse

    Replacing a Fuse The fuse block is in the battery compartment. 1. Prepare the machine for maintenance. 2. Open the battery-compartment cover. 3. Replace the open fuse with the same fuse type and amperage rating. Fuse block Maxi fuse socket G425167 G425168 4.

  • Page 88: Drive System Maintenance

    Drive System Maintenance Checking the Tire Pressure WARNING Low tire pressure decreases machine side hill stability. This could cause a rollover, which could result in death or serious injury. Do not under-inflate the tires. Note: Maintain the recommended pressure in all tires to ensure a good quality of cut and proper machine performance.

  • Page 89: Checking For End-Play In The Planetary Drives

    5. Repeat step for the other drive wheel. 6. If either wheel moves, contact your authorized Toro distributor to have the planetary drive rebuilt. G425181 Checking the Planetary Gear-Drive Lubricant Lubricant Specification: high quality SAE 85W-140 gear oil 1.

  • Page 90: Changing The Planetary-Gear-Drive Oil

    Checking the Planetary Gear-Drive Lubricant (continued) 2. Remove the check plug at the 3 o’clock position. Note: The oil level should be at the bottom of the check-plug hole 3. If the oil level is low, remove the fill plug at the 12 o’clock position and add oil until it begins to flow out of the hole at the 3 o’clock position.
  • Page 91 Changing the Planetary-Gear-Drive Oil (continued) 4. Check the O-rings for the fill, check, and drain plugs for wear or damage. Note: Replace the O-ring(s) as needed. 5. Install the drain plug into the drain hole of the planetary housing. 6. Place a drain pan under the brake housing, remove the drain plug, and allow the oil to fully drain.

  • Page 92: Inspecting The Rear Axle

    Changing the Planetary-Gear-Drive Oil (continued) 2. Install the fill plug and the check plug. 3. Wipe clean the planetary and brake housings. 4. Drain and fill the planetary-gear-drive on the other side of the machine. G425215 Inspecting the Rear Axle Visually inspect the rear axle for leaks.

  • Page 93: Checking The Oil Level Of The Rear Axle

    Checking the Oil Level of the Rear Axle Axle Oil Specification: SAE 85W-140 gear oil 1. Prepare the machine for maintenance. 2. Remove a check plug from the end of the axle housing. 3. Check the gear oil level in the axle through the check-plug hole.

  • Page 94: Checking The Lubricant In The Reduction-Gear Case

    Checking the Lubricant in the Reduction-Gear Case Reduction-Gear Case Oil Specification: SAE 85W-140 gear oil 1. Prepare the machine for maintenance. 2. Remove the check/fill plug from the left side of the reduction-gear case 3. Check the O-ring for the plug is not worn or damaged.
  • Page 95 Adjusting Maximum Mow-Ground Speed (continued) G425372 Stop bolt Mow-stop block Traction pedal Flange locknut Mow-speed limiter Short spacers 4. Position the long spacer above the mow-stop block. 5. Position the short spacers as you determined in step 2. 6. Secure the spacers to the mow-stop block with the stop bolt and flange locknut that you removed in step 3.

  • Page 96: Adjusting The Traction Drive For Neutral

    Adjusting Maximum Mow-Ground Speed (continued) 5. In the Settings Menu, press the middle button until the Mow Speed option is highlighted, and press the right button. 6. In the Mow Speed screen, press the middle button or the right button until the mow speed shown in the display is the same as the maximum mow-ground speed that you previously determined.

  • Page 97: Checking The Rear-Wheel Alignment

    Adjusting the Traction Drive for Neutral (continued) G425376 G425377 Traction rod Jam nuts Traction hub pivot Rod end 6. When the wheel stops rotating, tighten the jam nuts to secure the adjustment. 7. Shut off the engine and remove the key. 8.

  • Page 98: Adjusting The Rear-Wheel Toe-In

    Checking the Rear-Wheel Alignment (continued) G416236 Center-to-center distance Front of the traction unit 3 mm (1/8 inch) less than the rear of the tire Adjusting the Rear-Wheel Toe-In 1. At the rear axle, remove the cotter pin and the slotted nut from either tie-rod end. G425379 Axle case-steering arm Clamp...

  • Page 99: Cooling System Maintenance

    Adjusting the Rear-Wheel Toe-In (continued) 11. When the difference between the front and rear measurements are 3 mm (1/8 inch) less, tighten the slotted nut and install a new cotter pin. Cooling System Maintenance Coolant Specifications The coolant reservoir is filled at the factory with a 50/50 solution of water and ethylene glycol base extended-life coolant.

  • Page 100: Checking The Coolant Level

    Coolant Specifications (continued) • Preferred option: If distilled water is not available, use a pre-mix coolant instead of a concentrate. • Minimum requirement: If distilled water and pre-mix coolant are not available, mix concentrated coolant with clean drinkable water. Cooling system capacity Approximately 12.3 L (13 US qt) Checking the Coolant Level CAUTION...

  • Page 101: Servicing The Engine Cooling System

    Servicing the Engine Cooling System 1. Prepare the machine for maintenance. 2. Unlatch and open the rear screen. G425401 Rear screen latch Latch keeper 3. Clean both sides of the screen. 4. Lift the screen off the hinge pins, and remove the screen from the machine. 5.
  • Page 102 Servicing the Engine Cooling System (continued) G425402 Oil cooler/radiator 7. Close and latch the hood. 8. Assemble the screen onto the hinge pins. G425403 Rear screen latch Latch keeper 9. Close and latch the screen. Maintenance: Cooling System Maintenance Page 6–38 3466-706 A...

  • Page 103: Brake Maintenance

    Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 13 mm (1/2 inch) of free travel of the brake pedal, or if the brakes slip. Free travel is the distance the brake pedal moves before you feel braking-pedal resistance.
  • Page 104 Adjusting the Service Brakes (continued) G425405 G425406 Left brake cable Front of the machine Right brake cable Jam nuts 4. To reduce free travel of the brake pedals, tighten the rear jam nut to move the cable rearward until the brake pedals have 0 to 13 mm (0 to 1/2 inch) of free travel. Note: Ensure that there is no brake-cable tension when the pedal is released.

  • Page 105: Belt Maintenance

    The reservoir is filled at the factory with high-quality hydraulic fluid. Check the level of the hydraulic fluid before you first start the engine and daily thereafter. Recommended hydraulic fluid: Toro PX Extended Life Hydraulic Fluid; available in 19 L (5 US gallon) pails or 208 L (55 US gallon) drums.

  • Page 106: Checking The Hydraulic-Fluid Level

    Hydraulic Fluid Specifications (continued) Alternative hydraulic fluids: If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets industry standards.

  • Page 107: Replacing The Hydraulic Filters

    6. If the level is low, add the specified hydraulic fluid to raise the fluid level to the full mark. 7. Install the dipstick and hydraulic-tank cap to the tank. G425419 Replacing the Hydraulic Filters Use the following Toro hydraulic filters: Name Toro Part No. Location Return filter 94-2621 Below the right frame channel.

  • Page 108: Changing The Hydraulic Fluid

    4. Lower the seat. Changing the Hydraulic Fluid Draining the Hydraulic Fluid If the fluid becomes contaminated, contact your local authorized Toro distributor, because the system must be flushed. Contaminated fluid looks milky or black when compared to clean fluid.
  • Page 109 Changing the Hydraulic Fluid (continued) 1. Prepare the machine for maintenance. 2. Open the hood. 3. Align the drain pan under the hydraulic tank. 4. Disconnect the case-return hose from the straight fitting at the bottom of the tank, and drain hydraulic fluid.

  • Page 110: Cutting Unit Maintenance

    • Never attempt to turn the cutting units by hand or foot while the engine is running. Note: Additional instructions and procedures on backlapping are available in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300SL. Preparing the Machine 1.
  • Page 111 Backlapping the Cutting Units (continued) G425459 Reverse rotation (backlap) Backlap lever (front cutting units 4, 1, and 5) Backlap lever (rear cutting units 2 and 3) Lapping the Reels and Bedknife WARNING Changing the engine speed while backlapping may cause the cutting units to stall, which could result in death or serious injury.
  • Page 112 Backlapping the Cutting Units (continued) 3. Rotate the lever for the mow-speed limiter forward to the M position. 4. Press the PTO switch to the E NGAGE position. 5. Move the lower mow/raise control lever forward. Note: The reels you set for backlapping run backward.

  • Page 113: Chassis Maintenance

    Backlapping the Cutting Units (continued) 2. Wash all lapping compound off of the cutting units. 3. Adjust the cutting unit reel-to-bedknife as needed. 4. Rotate the backlap levers to the F (mow) position. G425519 Forward rotation (mow) Backlap lever (front cutting units 4, 1, and 5) Backlap lever (rear cutting units 2 and 3) 5.

  • Page 114: Cleaning

    Cleaning Washing the Machine Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. IMPORTANT • Do not use brackish or reclaimed water to clean the machine. • Do not use power-washing equipment to wash the machine. Power-washing equipment may damage the electrical system, loosen important decals, or wash away necessary grease at friction points.

  • Page 115: Chapter 7: Storage

    A. Remove the battery terminals from the battery posts. B. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion.
  • Page 116 the charge in the battery. To prevent the battery from freezing, ensure that it is fully charged. The specific gravity of a fully charged battery is 1.265 to 1.299. Storage: Storing the Battery Page 7–2 3466-706 A...

  • Page 117: The Toro Warranty

    Conditions and Products Covered Toro. Toro will make the final decision whether to repair any existing part or assembly or replace it. Toro may use remanufactured parts for warranty repairs.

  • Page 118: California Proposition 65 Warning Information

    Toro has chosen to provide consumers with as much information as possible so that they can make informed decisions about the products they buy and use. Toro provides warnings in certain cases based on its knowledge of the presence of one or more listed chemicals without evaluating the level of exposure, as not all the listed chemicals provide exposure limit requirements.
  • Page 119 Notes:...

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