Transaxle Rear Cover Inspection; Automatic Transaxle Unit Assembly - Suzuki 2006 SX4 Service Manual

5A-130 Automatic Transmission/Transaxle:
Reassembly
1) Apply A/T fluid to new O-ring and install O-ring (1) to
forward clutch accumulator piston (2).
2) Press forward clutch accumulator piston (2) into
transaxle rear cover.
NOTE
Do not twist or deviate O-rings during
installation.
3) Install forward clutch accumulator spring (3) and
forward clutch accumulator cover (4) with 2 bolts.
Tightening torque
Forward clutch accumulator bolts (a): 10 N·m (
1.0 kgf-m, 7.5 lb-ft)
4) Apply A/T fluid to new oil seal rings and install oil
seal rings (1) to transaxle rear cover (2).
NOTE
• Do not spread oil seal ring ends
excessively.
• Make sure that opening ends of oil seal
rings are not lined up so as to prevent fluid
leakage.
1
2
(a)
4
3
2
1
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Transaxle Rear Cover Inspection

Measure free length forward clutch accumulator spring.
If necessary, replace with a new one.
Forward clutch accumulator spring free length
Standard: 66.64 mm (2.624 in.)

Automatic Transaxle Unit Assembly

1) Apply lithium grease to new manual shift shaft oil
seal lip.
: Grease 99000–25030 (SUZUKI Super Grease C)
2) Press-fit new manual shift shaft oil seal (1) to
transaxle case, using special tool.
Special tool
(A): 09943–88211
1
(A)
3) Apply A/T fluid to new oil seal rings (1) and install oil
seal rings (1) to transaxle case.
NOTE
Do not spread oil seal ring ends excessively.
1
S6RW0C5106069
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S6RW0C5106070
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