ABB Conceptpower DPA 500 User Manual
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ABB Conceptpower DPA 500 User Manual

Ups system 100 - 500 kw
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04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx
Conceptpower DPA 500 100 - 500 kW
User Manual
© Copyright 2016 ABB, All rights reserved.

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Summary of Contents for ABB Conceptpower DPA 500

  • Page 1 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Conceptpower DPA 500 100 - 500 kW User Manual © Copyright 2016 ABB, All rights reserved.

  • Page 2: Document Information

    DOCUMENT INFORMATION File name 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Conceptpower DPA 500 UPS model Date of issue 03.05.2016 Article number 04-3275 Document number 4NWD003263 Revision FOREWORD The UPS system operates with mains, battery or bypass power. It contains components that carry high currents and voltages. The properly installed UPS system is grounded to earth and IP 20 rated against electrical shock and foreign objects.

  • Page 3: List Of Symbols

    UPS system and accessories (battery cabinet). Power ON/OFF or shutdown Symbol used to indicate the action of Powering ON, Idle or shutdown the UPS. Recycle Do not dispose with ordinary trash. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 3/78 ABB Modifications reserved...

  • Page 4: Table Of Contents

    Optional feature: Configuration of the External Output Breaker ........28 OPERATION ........................30 COMMISSIONING ......................30 MULTI-CABINET CONFIGURATION ................30 6.2.1 Installation Instructions ...................... 31 6.2.2 Paralleling of UPS-Cabinets ....................31 6.2.3 DIP Switch SW1-6 ......................32 6.2.4 Multidrop Configuration ..................... 33 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 4/78 ABB Modifications reserved...
  • Page 5 6.11.1 Replacement of UPS-Module in Single-Module systems ..........57 6.11.2 Replacement of UPS-Module in Redundant Multi-Module systems ......... 57 MAINTENANCE ........................ 59 USER RESPONSIBILITIES ..................... 59 PREVENTATIVE MAINTENAINCE ................. 59 DEEP BATTERY TEST ....................59 BATTERY MAINTENANCE, DISPOSAL AND RECYCLING ........... 60 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 5/78 ABB Modifications reserved...
  • Page 6 WAVEMON Shutdown and monitoring software ............... 63 9.4.3 SNMP CARD/ADAPTER for network management / remote monitoring ......65 TECHNICAL SPECIFICATIONS ..................67 10.1 CONCEPTPOWER DPA 500 - SYSTEM DESCRIPTION ..........67 10.2 GENERAL CHARACTERISTICS ..................68 10.3 INPUT CHARACTERISTICS ................... 70 10.4...

  • Page 7: Safety Instructions

    BREAKERS. THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES. THE WARNING PANELS MUST CONTAIN THE FOLLOWING TEXT: “BEFORE STARTING WITH THE MAINTENANCE WORK ON THE DANGER CIRCUIT BREAKERS, MAKE SURE THE UPS IS ISOLATED.” 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 7/78 ABB Modifications reserved...

  • Page 8: General Characteristics

    Address inquiries about the UPS to the local office or agent certified by the supplier. Please note the type code and the serial number – shown in the type plate of the product (see section 2.4) – of the equipment and contact your nearest agent certified by the supplier. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 8/78 ABB Modifications reserved...

  • Page 9: Type Plate And Model Identification

    A5Mxxxx Active sub-module 750x200x800 710x178x750 n.a. (approx.) P5Mxxxx Passive sub-module Table 3: weight table in kg without batteries of Conceptpower DPA 500. 100kW NET weight Weight with standard Weight with wooden Weights in kg modules without...

  • Page 10: Conceptpower Dpatm 500 Basic System Configuration

    Following configurations are possible of single cabinet configuration: Table 4: single cabinet configuration possibilities. Nominal power 100kW Nominal power 200kW Nominal power 300kW Nominal power 400kW Nominal power 500kW 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 10/78 ABB Modifications reserved...

  • Page 11: Multiple Cabinet Configuration

    Please refer to the service manual to perform this operation. to the load power connection parallel cable Multidrop cable (carries the graphical display information) Figure 2: Maximum multiple cabinet configuration; 6 frames, 30 modules. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 11/78 ABB Modifications reserved...

  • Page 12: Transport - Storage - Unpacking

    If the UPS is delivered without batteries, the manufacturer is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring. For long-term storage make sure that the battery is fully recharged every 6 months. Before and after storing, charge the battery. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 12/78 ABB Modifications reserved...

  • Page 13: Unpacking

    4) After having placed the UPS in its final position, disassemble the left and right dedicated transportation socket. 5) You may want to keep all packaging materials for later use. Figure 4: Photographs of Conceptpower DPA with standard packaging. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 13/78 ABB Modifications reserved...

  • Page 14: Installation And Wiring

    UPS + other cabinets in row. Accessibility Totally front accessibility for service and maintenance Positioning Min. 30 cm rear space (required for fan) Input and Output Power Cabling From the front bottom or top 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 14/78 ABB Modifications reserved...

  • Page 15: Electrical Installation

    4-pole switch, you have to be aware that, when open, IMPORTANT the system - UPS and all downstream equipment - are floating against the PE. NOTES 230V 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 15/78 ABB Modifications reserved...

  • Page 16: Wiring Configurations

    The gland plate is shown in the figure below on the left side, the right side shows the indicative positions when having top and bottom cable entry. Figure 7: gland plate and its indicative position on the Conceptpower DPA 500 Frame. The Conceptpower DPA 500 Frame is pre-configured at the factory exactly as ordered. All...

  • Page 17: Single Input Feed - Separate Batteries Configuration

    (quantity x A) (kW) 2 x 250A 2x(1x120) with 40-45 12V battery blocks (2 pole) 2x(1x95) with 46-50 12V battery blocks (one module) All connection points are bus-bar, M8. Recommended tightening torque 24 Nm 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 17/78 ABB Modifications reserved...

  • Page 18: Dual Input Feed - Common Battery Configuration

    Common battery Fuse E Rated power Cable E Type: gR or CB (quantity x mm (quantity x A) (kW) 2x1250A 2x(3x240) (2 pole) 2x(4x150) All connection points are bus-bar, M12. Recommended tightening torque 42 Nm 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 18/78 ABB Modifications reserved...

  • Page 19: Ac Wiring Instructions

    1-L1 2-L1 3-L1 1-L3 2-L3 1-L2 3-L3 2-L2 BATT- 1-L1 BATT+ BATT+ BATT- 3-L2 2-L1 3-L1 Front-side view of the bottom I/O terminals w/o wires. Front-side view of the top I/O terminals w/o wires. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 19/78 ABB Modifications reserved...
  • Page 20 (mains), by referring to the table here below. Keep the phase rotation in clock-wise sense. MAINS INPUT CABLE UPS BUSBAR Phase L1 1-L1 Phase L2 1-L2 Phase L3 1-L3 NEUTRAL EARTH Bottom cable entry Top cable entry 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 20/78 ABB Modifications reserved...
  • Page 21 4. Connect the output wires 3-ph + N. N at the output is not mandatory (depends on the type of load). LOAD OUTPUT CABLE UPS BUSBAR Phase L1 3-L1 Phase L2 3-L2 Phase L3 3-L3 NEUTRAL EARTH Bottom cable entry Top cable entry 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 21/78 ABB Modifications reserved...

  • Page 22: Dc Wiring Instructions

    4.3.4 DC Wiring instructions In the UPS-cabinet of the Conceptpower DPA 500 there is no space provided for batteries, therefore the battery will be external in either in cabinets or in shelves/racks. Batteries can be either separate for each module or common battery within the same frame. It is normally recommended for redundant Multi-Module systems to provide each UPS-Module with its own separate battery.
  • Page 23 PCB after the UPS installation is important for the service technicians to measure the voltages safely. Battery PE connection - bottom cable entry Battery PE connection - top cable entry Separate battery, bottom cable entry Separate battery, Top cable entry Filter Filter 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 23/78 ABB Modifications reserved...

  • Page 24: Installation Checklist

    Adequate lighting is provided around all UPS equipment.  Any optional accessories are mounted in their installed location and properly wired.  Summary alarms and/or building alarms are wired appropriately. (OPTIONAL)  Startup and operational checks performed by certified service personnel. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 24/78 ABB Modifications reserved...

  • Page 25: Front View

    4.4 FRONT VIEW Figure 10: Front view of the Conceptpower DPA 500 frame, left side with closed doors and on the right side with open doors and bottom front plate removed. Active sub-modules Passive sub-modules System display Door handles Module-dedicated battery breakers (F3-1, F3-2, F3-3, F3-4, F3-5)

  • Page 26: Connectivity

    The figure 11 shows how to connect a PC to the UPS with different Sub-D connectors. Interface Cable (UPS End) Interface cable (Computer End) (9-Pin, D-Type Male) (9-Pin, D-Type Female) Connects to UPS Connects to Computer Figure 11: Connector Cable - PC Serial Port with 9-Pin Connection 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 26/78 ABB Modifications reserved...

  • Page 27: Customer Interface And Dry Ports (Volt-Free Contacts)

    All X3 (except X3 5/6 which is a 12VDC source) are inputs, cable max. R 50Ω at 20mA Block Terminal Contact Signal On Display Function Battery Temperature X3 / 14 (only the optional battery sensor from ABB is X3 / 13 +3.3VDC compatible) X3 / 12 Generator Operation GENERATOR_ OPER_ON (N.O.) Min. contact load 12V / 1mA...

  • Page 28: Jd1 / Rs232 Pc / Laptop Interface

    JP 8 = ON External Output Breaker enabled JP 8 = OFF Parallel Board, PCB NW28140D or later versions External Output Breaker disabled (default setting) JP1-JP2-JP3-JP4-JP5 = ON External Output Breaker enabled JP1-JP2-JP3-JP4-JP5 = OFF 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 28/78 ABB Modifications reserved...
  • Page 29 Multi-cabinet Configuration switch (see 5.1.6 and 6.1.2.4) Parallel BUS connector ONLY For paralleling cabinets use optional adapter: Parallel BUS - Input Connector Parallel BUS - Output Connector Parallel Adapter JD 5 SW2-2 Figure 12: Customer interface board 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 29/78 ABB Modifications reserved...

  • Page 30: Operation

    6 OPERATION 6.1 COMMISSIONING The Conceptpower DPA 500 is a high quality electronic UPS, that must be commissioned by a fully trained and certified field service engineer before being put into use. The commissioning of the UPS involves the connection of the UPS and battery, the checking of the electrical installation and operating environment of the UPS, the controlled start-up and testing of the UPS and customer training.

  • Page 31: Installation Instructions

    SW2-2 SW2-2 Master-Slave Master-Slave Master-Slave Master-Slave Master-Slave Master-Slave SW2-2 Master-Slave Master-Slave Output Input Output Input Output Input Output Input Figure 14: Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 31/78 ABB Modifications reserved...

  • Page 32: Dip Switch Sw1-6

    In this case the reference “Mains” (phase & neutral) has to be connected to “X1” and the jumpers JP2, JP3 & JP4 mounted inside the board correctly set according to its voltage (See table below) Mains on X1 480V 230V 120V 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 32/78 ABB Modifications reserved...

  • Page 33: Multidrop Configuration

    The ON/OFF-Buttons serve to shutdown the UPS-system for service or maintenance or for emergency reasons. WHEN BOTH ON/OFF BUTTONS ON ALL UPS MODULES IN A PARALLEL SYSTEM ARE PUSHED THE POWER SUPPLY TO THE NOTE! LOAD WILL BE INTERRUPTED. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 33/78 ABB Modifications reserved...

  • Page 34: Parallel Isolator (Ia2)

    UPS’s will automatically transfer the load back to the inverters with 5msec. In order to provide the load with maximum protection the manufacturer always recommends that the load be supplied by the inverter (ON-LINE-Mode). 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 34/78 ABB Modifications reserved...

  • Page 35: Commissioning Of Multi-Cabinet Configuration

    All other commands must be performed on the DPA display. With both displays in place (module and system level), the UPS offers full user friendliness without making compromises on robustness. Figure 16: System display 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 35/78 ABB Modifications reserved...

  • Page 36: Graphical Display Operation

    • Adjust programmable parameters • Check the status of the batteries 6.4.2 Rear View PLEASE NOTE THAT THE EMERGENCY SHUTDOWN FUNCTION BY PRESSING THE BUTTONS ON/OFF 1 + ON/OFF 2 IS DISABLED. NOTE! Figure 17: Rear view 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 36/78 ABB Modifications reserved...

  • Page 37: Start Up And Installation

    The numbering after the symbol „P” is sequential and represents each module or frame in the system. For eg. “P01” indicates the UPS number UPS number 01 in a parallel system. This information can be configured by a service technician. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 37/78 ABB Modifications reserved...

  • Page 38: Mimic Diagram - System Level

    Yellow: Load is on maintenance bypass Maintenance Bypass IA1 White: Maintenance bypass opened Green: Parallel- Output breaker is closed (Position ON) (Default condition with single UPS) Output Breaker IA2 White: Parallel- Output breaker is opened (Position OFF) 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 38/78 ABB Modifications reserved...

  • Page 39: Module Selection Screen

    05 with general alarm. By touching on one of the icons the user gets to the mimic diagram and form there the navigation gives the same possibility but on the module level. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 39/78 ABB Modifications reserved...

  • Page 40: Home Screen

    This item displays the full set of measurements for each functional block of the UPS: rectifier, bypass, inverter and load. It also displays the battery parameters such as temperature, cell voltage, current, capacity and run time. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 40/78 ABB Modifications reserved...
  • Page 41 This menu enables the user to program battery tests and to configure operations using generators. It also allows to set the time and date and the selection of the language of the display. User Settings Language Date Time Battery Test Repeat Test Generator Operation 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 41/78 ABB Modifications reserved...
  • Page 42 UPS and connect the display using the same connector as for the LCD control panel. All information from the UPS (such as serial number, manufacturing date and version of the software and hardware) will be automatically loaded to the new interface once it is connected to your UPS. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 42/78 ABB Modifications reserved...

  • Page 43: Operating Mode

    Operating in Eco mode is recommended only if the load can tolerate interruptions of 3-5 ms (transfer time from Eco mode to Online mode). TO HAVE THE MOST ESSENTIAL SECURITY LEVEL, WE RECOMMEND TO RUN NOTE! THE UPS ON ONLINE OPERATION MODE. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 43/78 ABB Modifications reserved...

  • Page 44: Module Display - Control Panel

    The user-friendly control panel is composed of three parts: • LCD DISPLAY • MIMIC DIAGRAM (dual color-LED) • BUTTONS • BUZZER (generating a sound when an alarm is active) Figure 23: Module Control Panel 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 44/78 ABB Modifications reserved...

  • Page 45: Led Indicators

    • Cancel the audible alarm. If the alarm condition remains the LED will remain red RESET • Return to previous menu • Confirms a chosen menu item ENTER • Confirms a chosen value 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 45/78 ABB Modifications reserved...

  • Page 46: On/Off Start-Up And Shutdown Buttons

    Load not supplied. UPS is switched off. LOAD OFF SUPPLY FAILURE To start the UPS press the two ON/OFF buttons simultaneously. The UPS/module is not supplying load anymore. The LOAD DISCONNECTED output switch is open PARALLEL SWITCH OPEN 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 46/78 ABB Modifications reserved...

  • Page 47: Main Menu Screen

    By press ENTER the code of the event will be displayed. (Press ENTER to come back to the previous indication) LOCAL LOAD TO INV 4 All events and alarms are indicated with their date and time 05-10-08 14:37:14 LOCAL LOAD TO INV of appearance. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 47/78 ABB Modifications reserved...

  • Page 48: Measurements Screen

     PERF. DEEP BAT. TEST 4 Deep battery test ABORT BATT. TEST  ABORT BATT. TEST 5 Abort battery test PERFORM ALARM TEST  PERFORM ALARM TEST 6 Perform alarm test NO MORE COMMANDS 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 48/78 ABB Modifications reserved...

  • Page 49: Ups Data

    1 This Menu is reserved for CERTIFIED service engineers. It PASSWORD is not to be used by End-Users  PASSWORD. 2 Type in password Note: Password is required to enter into the service menu. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 49/78 ABB Modifications reserved...

  • Page 50: Operating Modes

    Before transferring the load to Maintenance Bypass (IA1) always make sure all the UPS-modules are in the "Bypass-Mode” or “ECO-Mode”. The Maintenance Bypass mode is performed by closing (put in position ON) the IA1 Maintenance Bypass switch on the front of the UPS. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 50/78 ABB Modifications reserved...

  • Page 51: Output Switch/Parallel Isolator (Ia2)

    In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass. POSITION EFFECT Normal Operation (Load supplied by UPS) UPS isolated from Parallel Bus for maintenance or UPS replacement (UPS not supplying load) 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 51/78 ABB Modifications reserved...

  • Page 52: Start-Up Procedure

    Check the Position of the DIP Switches SW1-6. This is a Single-Cabinet Configuration, and the DIP Switches SW1-6 must be set according to positions shown in section 6.2.3. Start up procedure of Conceptpower DPA 500: 1. Insert fuses for the supply of UPS-System in the Input Distribution - The LED-indicators LINE 1 and battery on UPS-Module is lit –...
  • Page 53 UPS-modules. On all LCD’s: “LOAD PROTECTED” will appear. Check the output Voltages and Currents once again. THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA 500 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 53/78 ABB Modifications reserved...

  • Page 54: Shutdown Procedure

    FROM AN AGENT CERTIFIED BY THE MANUFACTURER. WARNING The CONCEPTPOWER DPA 500 may be shutdown completely, if the load does not need input power for an extended period of time.It may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the OFF-LINE Mode (ECO-Mode), if the load does not need the highest degree of protection.

  • Page 55: Load Transfer: From Inverter Operation To Maintenance Bypass

    WARNING Situation of UPS-System before starting the Transfer Procedure to Maintenance Bypass: The load is protected by Conceptpower DPA 500 and running in normal operation. (The UPS-Module is operating on inverter). Using LDC panel, select the COMMANDS menu and choose command “LOAD TO BYPASS” and transfer the load to bypass on the control panel of any module.

  • Page 56: Load Transfer: From Maintenance Bypass To Inverter Operations

    Using LDC panel, select the COMMANDS menu and choose command “LOAD TO INVERTER”. This will transfer the LOAD to Inverter on the complete system (all units). On LCD panel “LOAD PROTECTED” will appear. THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 56/78 ABB Modifications reserved...

  • Page 57: Replacement Of Ups Modules

    6.11.1 Replacement of UPS-Module in Single-Module systems If your CONCEPTPOWER DPA 500 consists of only one single UPS-Module, the UPS needs to be transferred to maintenance bypass. Follow the procedure of the subsection 6.9 to transfer the UPS from inverter operation to maintenance bypass first.
  • Page 58 Open Maintenance Bypass (IA1) by turning it to position “OFF”. The load is now supplied by the static bypass. Transfer load to Inverter-Mode by means of COMMAND “LOAD TO INVERTER”. On LCD: “LOAD PROTECTED” will appear. THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA 500 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 58/78 ABB Modifications reserved...

  • Page 59: Maintenance

    Unit cleaning 7.3 DEEP BATTERY TEST The battery test takes approx. 3 minutes and should be performed only if: • there are no alarm conditions • the battery is fully charged • mains is present. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 59/78 ABB Modifications reserved...

  • Page 60: Battery Maintenance, Disposal And Recycling

    12 months. Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 60/78 ABB Modifications reserved...

  • Page 61: Troubleshooting

    This alarm is only displayed if the UPS is on supplied by mains. Maintenance Bypass. CLOSED Table 13: Troubleshooting In case of alarms not included in the list above, please contact the nearest authorised service centre for assistance. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 61/78 ABB Modifications reserved...

  • Page 62: Options

    NOTE! BYPASS PATH. The remote shutdown on terminal port X3/3.. X3/4 is located on the CONCEPTPOWER DPA 500 frame. In order to allow removal, maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS, it is recommended that a terminal block, with linking facilities, be installed between the UPS and the stop button.

  • Page 63: Generator On Facilities

    The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS. It is located at the bottom of the CONCEPTPOWER DPA 500 frame. When used, this facility disables the UPS static bypass and prevents the UPS from transferring the load on to the generator power supply and/or block the battery charger during the time the UPS is supplied from the genset.
  • Page 64 The main principle is: let introduce a shutdown of a Server only when strictly necessary. A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy. Following statements apply: 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 64/78 ABB Modifications reserved...

  • Page 65: Snmp Card/Adapter For Network Management / Remote Monitoring

    (downtime) or by a countdown timer which is started at the beginning of the alarm. A shut down is therefore possible without extra input from the operator, and is fully software controlled. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 65/78 ABB Modifications reserved...
  • Page 66 Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network. The new release RCCMD2 is an application available for all Operating Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to RCCMD. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 66/78 ABB Modifications reserved...

  • Page 67: Technical Specifications

    True modularity up to 3 MW Now you can have a UPS size to exactly fit your needs: the Conceptpower DPA 500 is the only modular UPS on the market that can easily be scaled up to 3MW of clean, reliable power. This scalability means that there is no need to over-specify the original configuration as power modules can simply be added, as needed, in the future.

  • Page 68: General Characteristics

    10.2 GENERAL CHARACTERISTICS General characteristics - Frame Values Unit Model: Conceptpower DPA 500 Power, rated: apparent active Power, range 100 - 3000 UPS type: on-line, trasformerfree, modular, decentralized parallel architecture Parallel capability: up to 6 frames Battery: not included Performance classification: VFI-SS-111 Mechanical Dimensions (width ×...
  • Page 69 General characteristics - Module Values Unit Model: Conceptpower DPA 500 Power, rated: apparent active UPS type: on-line, trasformerfree, modular, decentralized parallel architecture Parallel capability: up to 6 frames Battery: not included Performance classification: VFI-SS-111 Mechanical Dimensions (width × height × depth):...

  • Page 70: Input Characteristics

    TN-C and TN-C-S can cause PE current to rise above 5% of phase currents. phases required neutral required Additional and usual information Connection: 5 wires, 3 phase + N + PE Cable entry: top or bottom Accessibility: frontal Walk In/Soft Start: yes Back feed protection: yes 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 70/78 ABB Modifications reserved...

  • Page 71: Output Characteristics

    (bypass mode) for 20 ms 10xIn 10xIn overload current on bypass mode (< 25°C) continuously @ 110% load Maintenance bypass: optional on the frame Bypass protection fuse or circuit breaker rating 5x160 A, gL fuse 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 71/78 ABB Modifications reserved...

  • Page 72: Battery Characteristics

    10.5.1 Graph: AC / AC efficiency with linear load @ cos(phi) 1 * AC/AC Efficiency with linear, resisitve load 100% 96.1% 96.0% 95.6% 95.8% η Load [%] 10 20 30 40 50 60 70 80 90 100 * tolerance of ± 0.2% applies on all figures. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 72/78 ABB Modifications reserved...

  • Page 73: User Interface - Communication

    (module and system level) and the user is able to transfer from INVERTER to BYPASS and vice- versa. All other commands must be performed on the DPA display. With both displays in place (module and system level), the UPS offers full user friendliness without making compromises on robustness. 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 73/78 ABB Modifications reserved...

  • Page 74: Dpa Display

    Connection of Remote Shut down facilities, Generator Operation, Customers specials (see UM Section 9 / OPTIONS) 10.7.2 Outputs dry ports: Terminal blocks X2 + X3 / 1-2 Provision of signals for the automatic and orderly shutdown of servers, AS400 or Automation building systems 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 74/78 ABB Modifications reserved...

  • Page 75: Interlock Castell Function: Terminal Block X1

    230VAC when the maintenance bypass is free and 0V when locked. Line2 - Bypass Line1 - Rectifier Solenoid 2 Auxiliary contacts Lock 1 Key 1 Customer Customer Customer interface interface interface Output isolator Solenoid 1 Key 2 Lock 2 Load 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 75/78 ABB Modifications reserved...
  • Page 76 All X3 (except X3 5/6 which is a 12VDC source) are inputs, cable max. R 50Ω at 20mA Block Terminal Contact Signal On Display Function Battery Temperature X3 / 14 (only the optional battery sensor from ABB is X3 / 13 +3.3VDC compatible) X3 / 12 Generator Operation GENERATOR_ OPER_ON (N.O.) Min. contact load 12V / 1mA...

  • Page 77: Options

    (acc. to IEC 62040-3) 19488 38976 58465 77953 97441 Airflow (25° - 30°C) with 100% non-lin. Load 1200 2400 3600 4800 6000 (acc. to IEC 62040-3) Heat Dissipation without load 1320 1980 2640 3300 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 77/78 ABB Modifications reserved...

  • Page 78: Single Input Feed - Separate Batteries Configuration

    (quantity x A) (kW) 2 x 250A 2x(1x120) with 40-45 12V battery blocks (2 pole) 2x(1x95) with 46-50 12V battery blocks (one module) All connection points are bus-bar, M8. Recommended tightening torque 24 Nm 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 78/78 ABB Modifications reserved...

  • Page 79: Dual Input Feed - Common Battery Configuration

    Common battery Fuse E Rated power Cable E Type: gR or CB (quantity x mm (quantity x A) (kW) 2x1250A 2x(3x240) (2 pole) 2x(4x150) All connection points are bus-bar, M12. Recommended tightening torque 42 Nm 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 79/78 ABB Modifications reserved...

  • Page 80: Revision History

    Removed: see the user manual of the Conceptpower DPA S2 at the end of the sentence 10.7.3 Modified the “Interlock castell function: Terminal block X1” chapter Added the revision history inside the document Last page Moved the contacts details from the second page to the last one 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-A.docx Page 80/78 ABB Modifications reserved...
  • Page 81 Contact us www.abb.com/ups © Copyright ABB. All rights reserved. Specification ups.sales@ch.abb.com subjects to change without notice.

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