Related Manuals for ABB PowerScale CABINET A
Summary of Contents for ABB PowerScale CABINET A
- Page 1 04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc PowerScale 10-50 kVA User Manual © Copyright 2015 ABB, All rights reserved.
- Page 2 Section-0 This page left intentionally blank 04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 2/8 ABB Printed in Switzerland – Modifications reserved...
- Page 3 BATTERIES AND STORAGE SITE PLANNING AND POSITIONING 1.4.1 PLANNING BEFORE THE INSTALLATION 1.4.2 POSITIONING OF UPS AND BATTERY CABINET ELECTRICAL INSTALLATION 1.5.1 PREPARATION FOR THE INPUT CABLING 1.5.2 INSTALLATION CHECKLIST 04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 3/8 ABB Printed in Switzerland – Modifications reserved...
- Page 4 RECOMMENDED CABLE SECTIONS & FUSE RATINGS 2.1.3 CONNECTION DIAGRAM POWERSCALE FRONT AND REAR VIEW 2.2.1 FRONT AND REAR VIEW OF POWERSCALE CABINET A 2.2.2 FRONT AND REAR VIEW OF POWERSCALE CABINET B 2.2.3 FRONT AND REAR VIEW OF POWERSCALE CABINET C BATTERY CONNECTIONS 2.3.1...
- Page 5 CUSTOMER INTERFACES (TERMINALS X1 STANDARD) 10.8.5 CUSTOMER INPUTS DRY PORTS: TERMINAL BLOCK X1 10.8.6 CUSTOMER OUTPUTS DRY PORTS: TERMINAL BLOCKS X1 (OPTION RELAY SLOT CARD) 10.9 OPTIONS 10.9.1 SNMP CARD / WAVEMON MANAGEMENT SOFTWARE 04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 5/8 ABB Printed in Switzerland – Modifications reserved...
- Page 6 STANDARD BATTERY CONFIGURATION 10.11 INSTALLATION PLANNING 10.11.1 HEAT DISSIPATION PER UPS RANGE WITH NON-LINEAR LOAD 10.12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES 10.12.1 TERMINAL CONNECTIONS OVERVIEW 10.12.2 INPUT FEED RATINGS 04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 6/8 ABB Printed in Switzerland – Modifications reserved...
- Page 7 UPS. The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols CAREFULLY READ THE USER MANUAL BEFORE OPERATING OR WORKING ON THE UPS. 04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 7/8 ABB Printed in Switzerland – Modifications reserved...
- Page 8 It offers 7 different power ranges: 10-15-20-25-30-40-50kVA in three different cabinet sizes. Up to 20 UPS can be paralleled together to achieving any redundant power capacity with common or separate battery configuration. 04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 8/8 ABB Printed in Switzerland – Modifications reserved...
-
Page 9: Table Of Contents
Single Input Feed ....................... 17 1.5.1.3 Dual Input Feed ......................... 17 1.5.1.4 Preparation for the Output Cabling ..................19 1.5.1.5 Connection of the Load ...................... 19 1.5.2 INSTALLATION CHECKLIST ....................20 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 1/20 ABB Printed in Switzerland – Modifications reserved... -
Page 10: Safety Instructions
There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages. Caution Risk of explosion of battery if replaced by an incorrect type. Dispose of used batteries according to the instruction. 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 2/20 ABB Printed in Switzerland – Modifications reserved... -
Page 11: Operator Precautions
CIRCUIT BREAKERS. THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES. THE WARNING PANELS MUST CONTAIN THE FOLLOWING TEXT: “ BEFORE STARTING WITH THE MAINTENANCE WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED WARNING! 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 3/20 ABB Printed in Switzerland – Modifications reserved... -
Page 12: Environmental Considerations
Please note the type code and the serial number of the equipment and contact your nearest agent certified by the manufacturer. The Code and the serial no. are shown on the nameplate see Section 1, 1.3.4 Nameplate and Identification 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 4/20 ABB Printed in Switzerland – Modifications reserved... -
Page 13: System Description
The product described in this manual is a transformerless Uninterruptible Power System (UPS). It is a true online, continuous duty, double conversion, solid state, three-phase system, providing conditioned and uninterruptible AC power to protect the customer’s load from all nine power failures. 1.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-20KVA CABINET A PowerScale Cabinet A Power range Dimensions (WxHxD) 345x720x710... -
Page 14: Mechanical Characteristics Powerscale 25-50Kva Cabinet C
(9Ah/28Ah) (9Ah/28Ah) 9Ah/28Ah 9Ah/28Ah Weight without battery 151/135 160/145 165/150 170/155 Weight with battery 144 blocks of 7/9Ah 48 blocks of 28Ah with standard packaging Colour Graffito grey (RAL 7024) 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 6/20 ABB Printed in Switzerland – Modifications reserved... -
Page 15: General System Description
Proactive battery protection from false manipulations and inadequate charging voltages Proactive battery failure detection thanks to Advanced Battery Diagnosis (ABD) - Algorithm User selectable battery tests Optional temperature compensated charging to enhance battery life 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 7/20 ABB Printed in Switzerland – Modifications reserved... -
Page 16: Feature : Dpa Technology - Decentralized Parallel Architecture
1.2.6 SINGLE/PARALLEL CONFIGURATIONS Single UPS Configuration: Parallel UPS Configurations: It is possible to parallel a PowerScale UPS (up to 20 units) in order to increase power capacity or for power redundancy purpose. 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 8/20 ABB Printed in Switzerland – Modifications reserved... -
Page 17: Delivery - Transport - Storage
OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO NOTE! AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT. THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION. 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 9/20 ABB Printed in Switzerland – Modifications reserved... -
Page 18: Unpacking
4) Add the enclosed ramp at the rear side of the cabinet and roll the UPS down (only for cabinets A&B); 5) Remove the UPS from the pallet with a forklift (for cabinet C). HEAVY ! 4) only A&B HEAVY ! 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 10/20 ABB Printed in Switzerland – Modifications reserved... -
Page 19: Nameplate And Identification
C at the front behind the cover. TYPE PRODUCT DESCRIPTION DIMENSIONS PowerScale 10-20 kVA Cabinet A (345x720x710mm) PowerScale 10-25 kVA Cabinet B (345x1045x710mm) PowerScale 25-50 kVA Cabinet C (440x1400x910mm) 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 11/20 ABB Printed in Switzerland – Modifications reserved... -
Page 20: Batteries And Storage
If the packing container is removed protect the UPS from dust. THE UPS SYSTEM, THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED. NOTE! 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 12/20 ABB Printed in Switzerland – Modifications reserved... -
Page 21: Site Planning And Positioning
THE UPS CONTAINS HIGH DC VOLTAGES. A QUALIFIED PERSON MUST DO THE CONNECTIONS BETWEEN THE UPS AND THE EXTERNAL BATTERY CABINET(S). THE BATTERY CABINET IS CONNECTED ELECTRICALLY IN PARALLEL WITH THE INTERNAL BATTERIES OF THE UPS. WARNING! 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 13/20 ABB Printed in Switzerland – Modifications reserved... - Page 22 50 / 800 mm 0 / 800 mm battery replacement in case the unit cannot be pulled forward Side clearance L for ventilation (natural air-exchange) 50 mm 50 mm 0 mm 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 14/20 ABB Printed in Switzerland – Modifications reserved...
-
Page 23: Electrical Installation
If you have to use for other reason a 4-pole switch, you have to be aware that, NOTE! when open, the system - UPS and all downstream equipment - are floating against the PE. 230V 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 15/20 ABB Printed in Switzerland – Modifications reserved... -
Page 24: Preparation For The Input Cabling
NOTE: The UPS is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass). 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 16/20 ABB Printed in Switzerland – Modifications reserved... -
Page 25: Single Input Feed
Procedure to convert from Single to Dual Input Feed for Cabinet C Simply unscrew and remove the Terminal Bridges between 1L1-2L1, 1L2-2L2, 1L3-2L3, as shown in the picture below. UPS TERMINAL UPS TERMINAL Rectifier Bypass 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 17/20 ABB Printed in Switzerland – Modifications reserved... - Page 26 L2: unplug from FA9 and reconnect to FA24, L3: unplug from FA11 and reconnect to FA25. Please refer to the following pictures and the schematic below: FA11 FA25 FA25 FA25 FA24 FA24 FA24 FA23 FA23 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 18/20 ABB Printed in Switzerland – Modifications reserved...
-
Page 27: Preparation For The Output Cabling
Remove the terminal cover of the UPS. Connect the output power cable coming from the LV-Distribution Board to the terminals of the UPS as shown in drawing in Section-2, chapter 2.1.3 (Front view of the PowerScale) 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 19/20 ABB Printed in Switzerland – Modifications reserved... -
Page 28: Installation Checklist
Any optional accessories are mounted in their installed location and properly wired. Summary alarms and/or building alarms are wired appropriately. (OPTIONAL) Start-up and operational checks performed by certified service personnel. All network connections are completed. 04-3004_S1_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 20/20 ABB Printed in Switzerland – Modifications reserved... - Page 29 2.1.3 CONNECTION DIAGRAM POWERSCALE ..................4 FRONT and REAR VIEW ..........................5 2.2.1 FRONT AND REAR VIEW OF POWERSCALE CABINET A ............... 5 2.2.1.1 Front and Rear View PowerScale 10-20kVA in Cabinet A and Connection Terminals ....5 2.2.2 FRONT AND REAR VIEW OF POWERSCALE CABINET B ............... 6 2.2.2.1...
-
Page 30: Block Diagram
[quantity x mm [quantity x mm (+ / N / - ): 35 mm 3 x 35 5 x 16 5 x 16 5 x 16 16 mm 1 x 16 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 2/15 ABB Printed in Switzerland – Modifications reserved... -
Page 31: Cabinet C (40-50 Kva) Terminal Connections Overview
3L1, 3L2, 3L3 + N: 35 mm 3 x 35 4 x 35 4 x 35 4 x 35 16 mm 1 x 16 1 x 16 1 x 16 1 x 16 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 3/15 ABB Printed in Switzerland – Modifications reserved... -
Page 32: Connection Diagram Powerscale
4 x 25 3 x 25 3 x 80 3 x 80 3 x 100 1 x 16 1 x 16 1 x 16 1 x 16 (PE): (PE): (PE): (PE): 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 4/15 ABB Printed in Switzerland – Modifications reserved... -
Page 33: Front And Rear View
Section-2 FRONT and REAR VIEW 2.2.1 FRONT AND REAR VIEW OF POWERSCALE CABINET A 2.2.1.1 Front and Rear View PowerScale 10-20kVA in Cabinet A and Connection Terminals FRONT VIEW REAR VIEW 9/10 Power Management Display (PMD) of POWERSCALE PC Interface (Slot 1 Option) JD1/RS232 Sub D9/female Interface (UPS system to computer) (see section 3 / 1.1) -
Page 34: Front And Rear View Of Powerscale Cabinet B
Input Bypass terminal for Dual Input feed see section 2.1.2 Input Rectifier terminal for Single feed pag. 2 Output Load terminal Maintenance Bypass Parallel Isolator F1 Battery Fuse A/B FA2 Bypass Line Fuse FA1 Rectifier Fuse 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 6/15 ABB Printed in Switzerland – Modifications reserved... -
Page 35: Front And Rear View Of Powerscale Cabinet C
Input Bypass terminal for Dual Input feed see section 2.1.2 Input Rectifier terminal for Single feed pag. 2 Output Load terminal Maintenance Bypass Parallel Isolator F1 Battery Fuse A/B FA2 Bypass Line Fuse FA1 Rectifier Fuse 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 7/15 ABB Printed in Switzerland – Modifications reserved... -
Page 36: Battery Connections
NOTE: Set-up the correct number of battery blocks on Control Panel (Menu: Service-Set-Up). Cabinet C (max 144 blocks, 3x48 7/9Ah or max. 48 blocks 28Ah) PS-Cabinet-C- PS-Cabinet-C- PS-Cabinet-C- PS-Cabinet-C- Standard 48x28Ah 96x9Ah 144x9Ah 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 8/15 ABB Printed in Switzerland – Modifications reserved... -
Page 37: Examples Of Battery Autonomy At Full Load With Standard Battery Cabinets And Standard Battery Configuration
24 blocs 28 blocs 32 blocs 36 blocs Limit batt min B Cabinet A: max 1 x 48 x 7/9Ah batteries Cabinet B: max 2 x 48 x 7/9Ah batteries 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 9/15 ABB Printed in Switzerland – Modifications reserved... - Page 38 Limit batt min C 24 blocs 32 blocs 40 blocs 46 blocs Cabinet B: max 2 x 48 x 7/9Ah batteries Cabinet C: max 3 x 48 x 7/9Ah batteries 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 10/15 ABB Printed in Switzerland – Modifications reserved...
- Page 39 Limit batt min C 18 blocs 26 blocs 32 blocs 36 blocs Cabinet C: max 3 x 48 x 7/9Ah batteries 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 11/15 ABB Printed in Switzerland – Modifications reserved...
- Page 40 Limit batt min C 30 blocs 34 blocs 40 blocs 46 blocs Cabinet C: max 3 x 48 x 7/9Ah batteries 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 12/15 ABB Printed in Switzerland – Modifications reserved...
-
Page 41: Connection Of External Battery For Powerscale
5) Connect the corresponding + , N, - terminals between UPS and external battery cabinet according to drawing 2.3.1.3 Terminals for External Battery connection External Battery for separate Batteries per UPS + N - Figure. 4 Connection of external separate batteries 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 13/15 ABB Printed in Switzerland – Modifications reserved... - Page 42 The 3 links has to be installed between the following points. NW24170 / NW 24172 FA21 F1 / 2 NW24170 / NW 24172 FA20 F1 / 4 NW24170 / NW 24172 FA22 F1 / 6 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 14/15 ABB Printed in Switzerland – Modifications reserved...
- Page 43 Section-2 This page left intentionally blank 04-3004_S2_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 15/15 ABB Printed in Switzerland – Modifications reserved...
- Page 44 CUSTOMER INTERFACE AND DRY PORTS (TERMINALS X1 STANDARD)........3 3.1.2.1 Input Interfaces Terminal block X1 ....................3 3.1.2.2 Output Interfaces Terminal blocks X1 ((option relay card/slot)) ..........3 3.1.3 JR1 / RS485 INTERFACE FOR MULTIDROP ..................4 04-3004_S3_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 1/6 ABB Printed in Switzerland – Modifications reserved...
-
Page 45: Interfacing
Cable (UPS End) Interface cable (Computer End) (9-Pin, D-Type female) (9-Pin, D-Type male) Connects UPS Connects to to SMART PORT Computer Figure 1 Connector Cable - PC Serial Port with 9-Pin Connection 04-3004_S3_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 2/6 ABB Printed in Switzerland – Modifications reserved... -
Page 46: Customer Interface And Dry Ports (Terminals X1 Standard)
(Load on Mains bypass) X1 / 4 Load on Inverter X1 / 3 MAINS_OK Common X1 / 2 ALARM Mains Failure X1 /1 Mains Present + USB Figure 2 Phoenix Terminals (X1) Connection 04-3004_S3_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 3/6 ABB Printed in Switzerland – Modifications reserved... -
Page 47: Jr1 / Rs485 Interface For Multidrop
(For details see user manual Multidrop kit). The connector JR1 is a standard RJ45 port. Cabinet A&B 9/10 Cabinet C 9/10 Figure 3 Distribution Interfaces Cabinets A,B and C 04-3004_S3_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 4/6 ABB Printed in Switzerland – Modifications reserved... - Page 48 ONLY For paralleling cabinets use optional adapter: Parallel BUS - Input Connector Parallel BUS - Output Connector SNMP Slot for optional SNMP card ONLY 10 Modem Slot for optional Modem/Ethernet card ONLY 04-3004_S3_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 5/6 ABB Printed in Switzerland – Modifications reserved...
- Page 49 Section-3 This page left intentionally blank 04-3004_S3_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 6/6 ABB Printed in Switzerland – Modifications reserved...
- Page 50 OPERATING MODES .......................... 7 4.1.4.1 Mode "ON LINE" (INVERTER MODE) ..................7 4.1.4.2 Mode"OFF-LINE"(ECO- or BYPASS MODE) ................7 4.1.4.3 "MAINTENANCE BYPASS" - Mode ..................... 8 4.1.4.4 Parallel Isolator (IA2) ........................8 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 1/8 ABB Printed in Switzerland – Modifications reserved...
-
Page 51: Operation
Monitor the input and output U, I, f, P, Battery runtime; To perform commands like start-up and shut-down of UPS and Load transfer from INVERTER to BYPASS and vice-versa; 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 2/8 ABB Printed in Switzerland – Modifications reserved... -
Page 52: Led Indicators
IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF, THEN BOTH ON/OFF BUTTONS ON ALL UPS HAVE TO BE PUSHED. IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE NOTE! INTERRUPTED 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 3/8 ABB Printed in Switzerland – Modifications reserved... -
Page 53: Description Of The Lcd
Various settings can be performed by the user: Date/Time, automatic battery test, etc. SET-UP SERVICE SET-UP SERVICE Various adjustments can be performed by the service staff NO MORE MENU 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 4/8 ABB Printed in Switzerland – Modifications reserved... -
Page 54: Event Log Screen
LCD-DISPLAY LOAD TO INVERTER Transfer Load to inverter LOAD TO BYPASS LOAD TO BYPASS Transfer Load to bypass. PERFORM BATT.TEST PERFORM BATT.TEST Battery Test NO MORE COMMANDS 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 5/8 ABB Printed in Switzerland – Modifications reserved... -
Page 55: Ups Data
SET-UP SERVICE This Menu is reserved for certified service PASSWORD engineers. It is not to be used by End-Users PASSWORD. Type in password Password is necessary to enter: Service Manual 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 6/8 ABB Printed in Switzerland – Modifications reserved... -
Page 56: Operating Modes
The "Bypass-Mode”, is recommended only if the loads can tolerate interruptions of 3-5 ms (transfer time from Bypass Mode to ON-LINE Mode). TO HAVE TO MOST ESSENTIAL SECURITY LEVEL, WE RECOMMEND TO RUN THE UPS ON NORMAL OPERATION MODE, MEANS UPS MODE. NOTE! 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 7/8 ABB Printed in Switzerland – Modifications reserved... -
Page 57: Maintenance Bypass" - Mode
In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass. POSITION EFFECT Normal Operation (Load supplied by UPS) UPS is isolated from Parallel Bus for maintenance or module replacement (UPS is not supplying load) 04-3004_S4_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 8/8 ABB Printed in Switzerland – Modifications reserved... - Page 58 START-UP PROCEDURE ........................2 5.1.2 SHUTDOWN PROCEDURE ......................... 4 5.1.3 LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS ......5 5.1.4 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS ...... 6 04-3004_S5_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 1/6 ABB Printed in Switzerland – Modifications reserved...
-
Page 59: Operation - Procedures
LED indicator will appear as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Flashing Green Scroll through the menu measurement and check their correctness Check battery polarity and voltage. 04-3004_S5_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 2/6 ABB Printed in Switzerland – Modifications reserved... - Page 60 On control panel go to Menu COMMANDS, choose command “LOAD TO INVERTER” and transfer the load to inverter. On all LCD’s: “LOAD PROTECTED” will appear Check the output Voltages and Currents once again. THE LOAD IS NOW PROTECTED BY THE POWERSCALE 04-3004_S5_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 3/6 ABB Printed in Switzerland – Modifications reserved...
-
Page 61: Shutdown Procedure
Open the mains fuses/breaker in the building distribution panel. MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN DISCHARGED WAITING AT LEAST 10 MINUTES. NOTE! THE POWERSCALE IS NOW VOLTAGE FREE. 04-3004_S5_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 4/6 ABB Printed in Switzerland – Modifications reserved... -
Page 62: Load Transfer: From Inverter Operation To Maintenance Bypass
Open battery fuses/breakers on the external battery cabinets or racks. THE UPS SYSTEM IS STILL POWERED (DANGEROUS VOLTAGE). NOTE! THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT PROTECTED THROUGH THE UPS NOTE! 04-3004_S5_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 5/6 ABB Printed in Switzerland – Modifications reserved... -
Page 63: Load Transfer: From Maintenance Bypass To Inverter Operations
This will transfer the LOAD to Inverter on the complete system (all units). On LCD panel “LOAD PROTECTED” will appear. THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED 04-3004_S5_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc Page 6/6 ABB Printed in Switzerland – Modifications reserved... - Page 64 ECO-MODE (BYPASS MODE) in Parallel Systems ..............5 6.1.3 COMMISSIONING OF PARALLEL CONFIGURATION ............... 6 6.1.3.1 Start-up of a Parallel Configuration ....................6 6.1.3.2 Shutdown of Parallel Configuration ....................6 04-3004_S6_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 1/6 ABB Printed in Switzerland – Modifications reserved...
-
Page 65: Multi-Cabinet Configuration
POWERSCALE. If in a parallel UPS system the load is transferred to the BYPASS (load on mains) and if the mains fails, the UPS’s will all be automatically transferred to inverter within 5msec. 04-3004_S6_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 2/6 ABB Printed in Switzerland – Modifications reserved... -
Page 66: Installation Instructions
Master-Slave Master-Slave Master-Slave Master-Slave SW2-2 Master-Slave Master-Slave Output Input Output Input Output Input Output Input Figure 1.2.Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters. 04-3004_S6_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 3/6 ABB Printed in Switzerland – Modifications reserved... -
Page 67: Parallel Adapter And Dip-Switch Sw2-2
ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF After having set the SW1-9 on all the POWERSCALE - Cabinets correctly the UPS’s may be commissioned 04-3004_S6_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 4/6 ABB Printed in Switzerland – Modifications reserved... -
Page 68: On/Off - Main Buttons
5msec. In order to provide the load with maximum protection the manufacturer always recommends that the load be supplied by the inverter (ON-LINE-Mode). 04-3004_S6_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 5/6 ABB Printed in Switzerland – Modifications reserved... -
Page 69: Commissioning Of Parallel Configuration
Paragraph are to be performed only after the load has been disconnected. To perform a complete shutdown of a Parallel Configuration proceed in analogy to the shutdown procedures described in Paragraph 1.2 of section 5. 04-3004_S6_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 6/6 ABB Printed in Switzerland – Modifications reserved... - Page 70 CONTENTS SECTION-7 MAINTENANCE ............................2 7.1.1 USER RESPONSIBILITIES ........................2 7.1.2 PREVENTATIVE MAINTENANCE ....................... 2 7.1.3 DEEP BATTERY TEST ........................2 7.1.4 BATTERY MAINTENANCE, DISPOSAL AND RECYCLING ............... 3 04-3004_S7_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 1/4 ABB Printed in Switzerland – Modifications reserved...
- Page 71 The battery test takes approx. 3 minutes and should be performed only if: • there are no alarm conditions • the battery is fully charged • mains is present. 04-3004_S7_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 2/4 ABB Printed in Switzerland – Modifications reserved...
- Page 72 12 months. Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling. 04-3004_S7_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 3/4 ABB Printed in Switzerland – Modifications reserved...
- Page 73 Section-7 This page left intentionally blank 04-3004_S7_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 4/4 ABB Printed in Switzerland – Modifications reserved...
- Page 74 Section-8 CONTENTS SECTION-8 TROUBLESHOOTING ..........................2 8.1.1 ALARMS ............................... 2 8.1.2 MENU, COMMANDS, EVENT LOG AND MEASUREMENTS ............. 2 8.1.3 FAULT IDENTIFICATION AND RECTIFICATION ................2 04-3004_S8_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 1/2 ABB Printed in Switzerland – Modifications reserved...
- Page 75 This alarm is only displayed if the UPS is on supplied by mains. Maintenance Bypass. CLOSED In case of alarms not included in the list above, please contact the nearest certified service centre for assistance. 04-3004_S8_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 2/2 ABB Printed in Switzerland – Modifications reserved...
- Page 76 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE ............3 9.1.4.1 Why is UPS Management important?................... 3 9.1.4.2 WAVEMON Shutdown and Monitoring Software ................3 9.1.5 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING ..... 5 04-3004_S9_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 1/6 ABB Printed in Switzerland – Modifications reserved...
-
Page 77: Options
REMOTE SHUT DOWN SWITCH Cabinets A&B (N.C. = Normally Closed) Remote shut down (X1) X1/7 X1/8 Cabinet C Terminal Block Fig 1.2 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH. 04-3004_S9_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 2/6 ABB Printed in Switzerland – Modifications reserved... -
Page 78: Generator On Facilities
DRY PORT (Relays) on Terminal block X2 and RS232 port JD11 on the communication card. The software packet consists of a CD ROM for most diffused operating systems (Windows, Unix, OS/2, DEC VMS, Novell, Apple), a standard connection and a user manual. 04-3004_S9_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 3/6 ABB Printed in Switzerland – Modifications reserved... - Page 79 The main principle is: let introduce a shutdown of a Server only when strictly necessary. A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy. Following statements apply: 04-3004_S9_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 4/6 ABB Printed in Switzerland – Modifications reserved...
-
Page 80: Snmp Card/Adapter For Network Management /Remote Monitoring
(downtime) or by a countdown timer which is started at the beginning of the alarm. A shut down is therefore possible without extra input from the operator, and is fully software controlled. 04-3004_S9_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 5/6 ABB Printed in Switzerland – Modifications reserved... - Page 81 Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network. The new release RCCMD2 is an application available for all Operating Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to RCCMD. 04-3004_S9_OPM_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 6/6 ABB Printed in Switzerland – Modifications reserved...
- Page 82 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc PowerScale 10-50 kVA Technical Specifications © Copyright 2015 ABB, All rights reserved.
- Page 83 HEAT DISSIPATION PER UPS RANGE WITH NON-LINEAR LOAD ..........18 10.12 BLOCK DIAGRAMS ..........................18 10.12.1 WIRING AND BLOCK DIAGRAMS ..................... 18 10.12.2 RECOMMENDED CABLE SECTIONS & FUSE RATINGS ..............18 10.12.3 CONNECTION DIAGRAM POWERSCALE ..................20 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 2/20 ABB Printed in Switzerland – Modifications reserved...
-
Page 84: Powerscale System Description
It offers 7 different power ranges: 10-15-20-25-30-40-50kVA in three different cabinet sizes. Up to 20 UPS can be paralleled together and provide any redundant power capacity with common or separate battery configuration. 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 3/20 ABB Printed in Switzerland – Modifications reserved... -
Page 85: Technical Characteristics
Section-10 10.2 TECHNICAL CHARACTERISTICS 10.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-20kVA Cabinet A PowerScale Cabinet A Power range Dimensions (WxHxD) 345x720x710 Weight without battery Weight with battery with 48 block of 7Ah with standard packaging Graphite grey Pulverlacke No. 4222903402 serie Colour 09RCCAT1 (RAL 7024) 10.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25kVA Cabinet B... -
Page 86: Mechanical Characteristics Powerscale 25-50Kva Cabinet C
26.2 31.4 41.9 52.4 (output cosφ = 0.9) Max. Input Current with rated output power and discharged battery 15.2 22.8 30.4 37.9 45.5 60.7 75.9 (output cosφ = 0.9) 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 5/20 ABB Printed in Switzerland – Modifications reserved... -
Page 87: Graph: Input Pf Versus % Load
Input Power factor (Leading) 0.985 0.99 0.99 0.96 Load % 10.3.2 GRAPH: INPUT DISTORTION THDi VERSUS % LOAD Input Current Distortion THDi Load % NOTE: Depending on power ratings 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 6/20 ABB Printed in Switzerland – Modifications reserved... -
Page 88: Battery Characteristics
3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 Maximum number of internal battery blocks 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 7/20 ABB Printed in Switzerland – Modifications reserved... -
Page 89: Output Characteristics
3 : 1 AC – AC EFFICIENCY with Linear load up to cos 10.5.1 GRAPH: φ Linear Load (cosφ=1) 95.5 95.5 94.5 Load % NOTE: Depending on power rating 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 8/20 ABB Printed in Switzerland – Modifications reserved... -
Page 90: Environmental Characteristics
IEC/EN 62040-1, IEC/EN 60950-1 IEC/EN 62040-2, IEC/EN61000-3-2, Electromagnetic Compatibility IEC/EN61000-6-2 EMC Classification for 10kVA 15-50kVA Emission Class Immunity Class Performance IEC/EN62040-3 Product certification Degree of protection IP 20 10.8 COMMUNICATION STANDARD ITEMS 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 9/20 ABB Printed in Switzerland – Modifications reserved... -
Page 91: Power Management Display (Pmd)
UPS or load transfer from UPS to BYPASS and vice-versa and finally it serves for the DIAGNOSIS (SERVICE MODE) for adjustments and testing. 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 10/20 ABB Printed in Switzerland – Modifications reserved... -
Page 92: Customer Interfaces: Terminals X1 Standard
(Load on Mains bypass) X1 / 4 Load on Inverter X1 / 3 MAINS_OK Common X1 / 2 ALARM Mains Failure X1 /1 Mains Present + USB Phoenix Spring Terminals (X1) Connection 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 11/20 ABB Printed in Switzerland – Modifications reserved... -
Page 93: Options
- or specific values from the single modules. External SNMP-Adapter External SNMP-Ad Concept Ethernet power Ethernet Internal SNMP-Card Internal SNMP-Card Techni Specifi cations pter 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 12/20 ABB Printed in Switzerland – Modifications reserved... -
Page 94: Battery Autonomies
24 blocs 28 blocs 32 blocs 36 blocs Limit batt min B Cabinet A: max 1 x 48 x 7/9Ah batteries Cabinet B: max 2 x 48 x 7/9Ah batteries 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 13/20 ABB Printed in Switzerland – Modifications reserved... - Page 95 Limit batt min C 24 blocs 32 blocs 40 blocs 46 blocs Cabinet B: max 2 x 48 x 7/9Ah batteries Cabinet C: max 3 x 48 x 7/9Ah batteries 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 14/20 ABB Printed in Switzerland – Modifications reserved...
- Page 96 Limit batt min C 18 blocs 26 blocs 32 blocs 36 blocs Cabinet C: max 3 x 48 x 7/9Ah batteries 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 15/20 ABB Printed in Switzerland – Modifications reserved...
- Page 97 Limit batt min C 30 blocs 34 blocs 40 blocs 46 blocs Cabinet C: max 3 x 48 x 7/9Ah batteries 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 16/20 ABB Printed in Switzerland – Modifications reserved...
-
Page 98: Installation Planning
50 / 800 mm 0 / 800 mm battery replacement in case the unit cannot be pulled forward Side cl. L for ventilation (natural air-exchange) 50 mm 50 mm 0 mm 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 17/20 ABB Printed in Switzerland – Modifications reserved... -
Page 99: Heat Dissipation Per Ups Range With Non-Linear Load
3L1, 3L2, 3L3 + N + PE [Nm] [quantity x mm [quantity x mm [quantity x mm [quantity x mm 4 x 16 5 x 16 5 x 16 5 x 16 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 18/20 ABB Printed in Switzerland – Modifications reserved... - Page 100 3L1, 3L2, 3L3 + N: 35 mm 3 x 35 4 x 35 4 x 35 4 x 35 16 mm 1 x 16 1 x 16 1 x 16 1 x 16 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 19/20 ABB Printed in Switzerland – Modifications reserved...
-
Page 101: Connection Diagram Powerscale
4 x 25 3 x 25 3 x 80 3 x 80 3 x 100 1 x 16 1 x 16 1 x 16 1 x 16 (PE): (PE): (PE): (PE): 04-3004_S10_TDS_ABB_POWERSCALE_10-50 kVA_EN_150113.doc Page 20/20 ABB Printed in Switzerland – Modifications reserved...