ABB Conceptpower DPA 500 Operating Manual
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ABB Conceptpower DPA 500 Operating Manual

100-500 kw
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Operating manual
Conceptpower DPA 500
100-500 kW
© Copyright 2017 ABB, All rights reserved

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Summary of Contents for ABB Conceptpower DPA 500

  • Page 1 Operating manual Conceptpower DPA 500 100-500 kW © Copyright 2017 ABB, All rights reserved...
  • Page 3 Document information File name : 04-3275_OPM_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-B.docx : Conceptpower DPA 500 UPS model Date of issue : 03.05.2016 Article number : 04-3275 Document number : 4NWD003263 Revision Foreword The UPS system operates with mains, battery or bypass power. It contains components that carry high currents and voltages.
  • Page 4 List of symbols The following symbols are used in this manual, the list below is describing each symbol. DANGER – Serious damage to health / risk to life This symbol in conjunction with the signal word "DANGER" indicates an imminent electrical hazard. Failure to observe the related safety note may cause personnel injury or death or equipment damages.

  • Page 5: Table Of Contents

    Contents Safety instructions ................. 8 General characteristics ................9 Environmental requirements ................. 9 CE marking and declaration of safety and EMC conformity ....... 9 Inquiries ......................9 Type plate and model identification ............10 Conceptpower DPATM 500 basic system configuration ......11 Multiple cabinet configuration ..............
  • Page 6 6.2.6 Parallel Isolator (IA2) ......................40 6.2.7 Maintenance Bypass (IA1) ....................40 6.2.8 ECO-MODE (BYPASS MODE) in Parallel Systems ............... 40 Commissioning of multi-cabinet configuration .......... 41 6.3.1 Start-up of a Multi-Cabinet Configuration ................41 6.3.2 Enabling the Xtra VFI double conversion mode ..............41 6.3.3 Shutdown of Multi-Cabinet Configuration ................
  • Page 7 Alarms ......................70 Fault identification and rectification ............71 Options ....................72 Introduction ....................72 Remote shut down (EPO) ................72 Generator on facilities ................. 73 Wavemon shutdown and management software........73 9.4.1 Why is ups management important? ................... 73 9.4.2 WAVEMON Shutdown and monitoring software ..............

  • Page 8: Safety Instructions

    Safety instructions The user must follow the precautions and only perform the described operations. Also in these measures, the operator of the UPS system must adhere to the instructions in this manual. Any deviations from the instructions could be dangerous to the user or cause accidental load loss. The only user operations permitted are: •...

  • Page 9: General Characteristics

    General characteristics Environmental requirements To operate the UPS at the best efficiency point, your installation site should meet the environmental parameters outlined in this manual. Excessive amount of dust or moisture in the operating environment may cause damage or lead to malfunction. The UPS should be always protected from the outside weather and sunshine.

  • Page 10: Type Plate And Model Identification

    A5Mxxxx Active sub-module 750x200x800 710x178x750 n.a. (approx.) P5Mxxxx Passive sub-module Table 3: weight table in kg without batteries of Conceptpower DPA 500. 100kW modules NET weight without Weight with standard Weight with wooden Weights in kg quantity...

  • Page 11: Conceptpower Dpatm 500 Basic System Configuration

    Conceptpower DPATM 500 basic system configuration The UPS system is housed in single freestanding cabinet. The cabinets line up and match in style and colour, and have safety shields behind the doors for hazardous voltage protection. Following configurations are possible of single cabinet configuration: Table 4: single cabinet configuration possibilities.

  • Page 12: Multiple Cabinet Configuration

    Multiple cabinet configuration Multiple cabinet configuration is possible up to 6 frames (30 modules) in parallel. The system is flexible: each frame can be equipped with 1-5 modules at customer choice. Multiple cabinet system requires: • at least two UPS cabinets with at least 1 module each •...

  • Page 13: Transport - Storage - Unpacking

    Transport – storage – unpacking Visual inspection Upon receiving the goods, make sure that they corresponds to the material indicated in the delivery note. Carefully examine the packed unit(s) for any sign of physical damage. Two TiltWatch indicators (see Figure 3) are placed on two sides of the packed unit, in a well visible position. They should both be intact and not red color.

  • Page 14: Storage

    Storage The packing of the goods protects it from mechanical and environmental damage. UPS and Battery cabinets should be store in its original packaging. Make sure that the goods are stored indoor, protected from water and sunshine in a clean environment. THE RECOMMENDED TEMPERATURE FOR STORAGE OF THE UPS SYSTEM AND BATTERIES IS BETWEEN +20 °C AND +25°C, HUMIDITY <...
  • Page 15 Perform the following steps to unpack the UPS equipment from the standard packaging: 1) and 2) Using a forklift load the unit by paying attention to the COG (see the warning above) and bring the unit(s) close to the end position. 3) Remove the plastic film from the UPS, by cutting it on one edge (where there is the cardboard underneath).

  • Page 16: Installation And Wiring

    Installation and wiring Positioning of the UPS and battery cabinet The UPS is designed for location in a restricted access location only and should be located where: • The relative humidity does not exceed 95% (non-condensing) and the temperature remains always between 0°C and +40°C.
  • Page 17 Figure 6: Top view and indication of the minimum clearances for UPS + other cabinets in row. Table 5: Minimum clearances for single UPS or for UPS + other cabinets in row. Back clearance for ventilation 300 mm (forced air outlet) Front clearance needed to allow 1000 mm a correct door opening...

  • Page 18: Electrical Installation

    Electrical installation The electrical installation procedure is described in the following. The installation inspection and initial start-up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer.

  • Page 19: Wiring Configurations

    The gland plate is shown in the figure below on the left side, the right side shows the indicative positions when having top and bottom cable entry. Figure 7: gland plate and its indicative position on the Conceptpower DPA 500 Frame. THE CONCEPTPOWER DPA 500 FRAME IS PRE-CONFIGURED AT THE FACTORY EXACTLY AS ORDERED.

  • Page 20: Single Input Feed - Separate Batteries Configuration

    4.3.1 Single input feed – separate batteries configuration Figure 8: Block diagram of DPA 500 with single input feed and separate batteries configuration. Modifications reserved Page 20/94...
  • Page 21 Table 6: Recommended AC wiring (copper wires) according to IEC 60950-1, recommended fuse ratings for slow line fuses (gL) or circuit breakers (CB), connection terminal size and max. tightening torque. Single input Output Max. rectifier input current with charging batt. Rated output current in normal conditions 835A at 230V / 875A at 220V 725A at 230V / 758A at 220V...

  • Page 22: Dual Input Feed - Common Battery Configuration

    4.3.2 Dual input feed – common battery configuration Figure 9: Block diagram of DPA 500 with dual input feed and common battery configuration. Modifications reserved Page 22/94...
  • Page 23 Table 8: Recommended AC wiring (copper wires) according to IEC 60950-1, recommended fuse ratings for slow line fuses (gL) or circuit breakers (CB), connection terminal size and max. tightening torque. Rectifier input Output Bypass input Max. rectifier input current Rated output current in normal with battery charging Max.

  • Page 24: Ac Wiring Instructions

    4.3.3 AC Wiring instructions Before proceeding to wire the UPS, make sure that you have read and understood the chapter above 4.2 Electrical installation and make sure that the following is respected: • The cable sections and fuse ratings are respecting the local standards. Alternatively, you can use the recommended cable sections and fuse rating in the tables 7 and 9, which are according to (IEC 60950-1).
  • Page 25 The AC wiring must be done in the following order: 1. Connect first the PE wire coming from the LV Distribution Board (mains) to the terminal labelled "PE". (for simplicity only the bottom cable entry is shown here, the bars for top entry are positioned the same but mirrored bottom-top) Bottom cable entry Top cable entry...
  • Page 26 3. DUAL INPUT FEED - Connect the input wires 3-phases + N coming from the LV Distribution Board (mains), by referring to the table here below. Keep the phase rotation in clock-wise sense. In case of dual input with 2xN wires, the 2xN have to be at the same potential, ideally they have to be joined together somewhere upstream the UPS.

  • Page 27: Dc Wiring Instructions

    4.3.4 DC wiring instructions In the UPS-cabinet of the Conceptpower DPA 500 there is no space provided for batteries, therefore the battery will be external in either in cabinets or in shelves/racks. Batteries can be either separate for each module or common battery within the same frame. It is normally recommended for redundant Multi-Module systems to provide each UPS-Module with its own separate battery.
  • Page 28 SEPARATE BATTERY - Connect the PE wire(s) and then connect the battery wires for each module by making sure the polarity (+) and (-) is respected! It’s is not important which module you start wiring first. Important is to keep clearance for the Filter PCB (shown in the figures below).

  • Page 29: Installation Checklist

    4.3.5 Installation Checklist  All packing materials and restraints have been removed from each cabinet.  Each cabinet in the UPS system is placed in the installed location.  All conduits and cables are properly routed to the UPS and auxiliary cabinets. ...

  • Page 30: Front View

    Front view Figure 10: Front view of the Conceptpower DPA 500 frame, left side with closed doors and on the right side with open doors and bottom front plate removed. Active sub-modules Passive sub-modules System display Door handles Module-dedicated battery breakers (F3-1, F3-2, F3-3, F3-4, F3-5)

  • Page 31: Interfacing

    Interfacing Each UPS cabinet is provided with customer interface ports (also called communication ports) which provides information about the UPS (single units) or the UPS system (parallel system). The customer interface is composed by (see also the figure 12 at the end of this section): •...

  • Page 32: Customer Interface And Dry Ports (Volt-Free Contacts)

    All X2 are potential free contacts and are rated: Max 250Vac/8A; 30Vdc/8A; 220Vdc/0.12A All X3 (except X3 5/6 which is a 12VDC source) are inputs, cable max. R 50Ω at 20mA Table 10: Customer Interface Conceptpower DPA 500 Block Terminal...

  • Page 33: Jd1 / Rs232 Pc / Laptop Interface

    On the Interface board are located two LED’s: • Green LED showing the status of the Interface: - Fast Blinking: 2 times/sec = Interface is Master (1 Cabinet of a parallel System) - Slow Blinking: 1 times/sec = Interface is Slave ( 2 ,..

  • Page 34: Optional Feature: Configuration Of The External Output Breaker

    Optional feature: Configuration of the External Output Breaker An External Output Breaker can be connected to each UPS cabinet. Pin 9 and 10 of the phoenix terminal X3 is the input of the UPS for the auxiliary contact of the External Output Breaker. To enable this function it is necessary to set JP8 and JP1-JP5 jumpers correctly on the customer interface board and parallel board of each unit as shown in the two tables here below.
  • Page 35 Modem Slot for optional Modem/Ethernet card ONLY SNMP Slot for optional SNMP card ONLY RS232 Sub D9/female PC / laptop connection PC / laptop connection 2 LED’s green/red LED showing the status of the interface board Graphical display connection DIP-SWITCH for Multidrop configuration (RJ 45) Multidrop connection (multi- cabinet configuration) UPS inputs and 12VDC source (X3 5/6)

  • Page 36: Operation

    Operation Commissioning The Conceptpower DPA 500 is a high quality electronic UPS, that must be commissioned by a fully trained and certified field service engineer before being put into use. The commissioning of the UPS involves the connection of the UPS and battery, the checking of the electrical installation and operating environment of the UPS, the controlled start-up and testing of the UPS and customer training.

  • Page 37: Installation Instructions

    of a unit is open that unit (module) is isolated from the rest of the parallel system and therefore does not provide power to the output. For example if you perform the command “LOAD TO BYPASS” on any unit, all the units will transfer the load simultaneously to mains and if you perform the command “LOAD TO INVERTER”...

  • Page 38: Dip Switch Sw1-6

    UPS-Cabinet 1 UPS-Cabinet 2 UPS-Cabinet n-1 UPS-Cabinet n Parallel Adapter Parallel Adapter Parallel Adapter Parallel Adapter SW2-2 SW2-2 SW2-2 Master-Slave Master-Slave Master-Slave Master-Slave Master-Slave Master-Slave SW2-2 Master-Slave Master-Slave Output Input Output Input Output Input Output Input Figure 14: Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters. If the UPS-CABINETS are paralleled, the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications cables between the cabinets will be connected through the connectors JD5 and JD6, as we are doing now.

  • Page 39: Multidrop Configuration

    Mains on X1 480V 230V 120V 6.2.4 Multidrop Configuration Multidrop cable connection Insert the splitter/s supplied with the installation inside the Multidrop connector/s JR2 on NW22085 on all middle unit/s. Connect the “Previous” end of the multidrop cable on the First Unit and the “Next”...

  • Page 40: Parallel Isolator (Ia2)

    The Eco-Mode function in a Parallel System is the same as in Single Systems. If in a CONCEPTPOWER DPA 500 Parallel System the load is supplied by the mains(load on mains) and in the event of mains failure, all UPS’s will automatically transfer the load back to the inverters with 5msec.

  • Page 41: Commissioning Of Multi-Cabinet Configuration

    Commissioning of multi-cabinet configuration THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER. WARNING 6.3.1 Start-up of a Multi-Cabinet Configuration Before starting up a Multi-Cabinet Configuration verify that: 1.

  • Page 42: Graphical Display Operation

    display. With both displays in place (module and system level), the UPS offers full user friendliness without making compromises on robustness. Figure 16: System display 6.4.1 Graphical display operation For simple operation and configuration, the UPS is optionally delivered with a microprocessor-based touchscreen display.

  • Page 43: Rear View

    6.4.2 Rear View PLEASE NOTE THAT THE EMERGENCY SHUTDOWN FUNCTION BY PRESSING THE BUTTONS ON/OFF 1 + ON/OFF 2 IS DISABLED NOTE Figure 17: Rear view SD Card Slot for the SD card USB connector I/O PORTS Power supply connector (only needed if the RJ-45 cable is >75 & DC Input <100m) UPS Input...

  • Page 44: Start Up And Installation

    6.4.3 Start up and installation When the UPS is energized, the display is automatically turned on. It is initiated for a few seconds and subsequently the user is directed to the mimic diagram screen. 6.4.4 Navigation A few icons and some information are displayed in the top of every screen as indicated in the Figure Figure 18: Display header Home Directs the user to the navigation screen.

  • Page 45: Mimic Diagram - System Level

    6.4.5 Mimic Diagram – system level The mimic diagram is the default screen. It shows the power flow through the UPS system (single frame as well as multi-cabinet configuration) and indicates its status. This diagram can be accessed from any screen using the corresponding icon in the display header. Figure 19: Mimic Diagram Screen - system level The color of each block identify its functional status.

  • Page 46: Module Selection Screen

    6.4.6 Module selection screen By pressing the button F (see 6.4.4 Navigation) directs the user to the module selection screen from where it is possible to select the module and start the navigation (status and measurements) on module level. The module selection screen will show the amount of module in the system show the status of each module as follows: •...

  • Page 47: Home Screen

    6.4.7 Home screen The display is driven by a menu-prompted software. The home screen is accessible from any screen and gives access to the following: Events: Directs the user to the Event log screen where the stored events and alarms are shown in chronological order.
  • Page 48 Measures UPS Measurements Battery Xtra VFI Output Voltage (V) Temperature ( Status Output Current (A) Discharge Current (A) Inverters on Output Frequency (Hz) Charge Current (A) Inverters in standby Output Power (%) Voltage (V) Total saved energy [kWh] Active Power (kW) Run Time Saved energy [kWh] Reactive Power (kVAr)

  • Page 49: Operating Mode

    6.4.8 Operating mode 6.4.8.1 Online mode (Inverter mode) The Online mode is the UPS operating mode in which the load is supplied through the rectifier and the inverter. Figure 21: Online mode on Mimic Diagram The Online mode provides the highest degree of protection, especially in the event of a mains disturbance or failure.
  • Page 50 When the UPS is operating in Eco mode, the efficiency of the system is higher (99%). In the event of a mains failure the load will automatically be transferred from mains to inverter within 5 ms (this is valid for single and parallel systems). The battery charger remains active in Eco mode. Operating in Eco mode is recommended only if the load can tolerate interruptions of 3-5 ms (transfer time from Eco mode to Online mode).

  • Page 51: Module Display - Control Panel

    Module display – control panel The user-friendly control panel is composed of three parts: • LCD DISPLAY • MIMIC DIAGRAM (dual color-LED) • BUTTONS • BUZZER (generating a sound when an alarm is active) Figure 23: Module Control Panel The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS.

  • Page 52: Buttons

    INDICATOR INDICATOR STATUS MEANING ALARM No alarm condition Alarm condition LINE 1 GREEN Mains rectifier available Mains rectifier not available LINE 2 GREEN Mains bypass available Main bypass not ok or not available UPS is turned off BYPASS GREEN Load on bypass (Bypass-or Eco-Mode) Bypass not operating (switched-off) INVERTER GREEN...

  • Page 53: Definition Of A Single/Parallel-Module System

    6.5.4 Definition of a Single/Parallel-Module System To define a single or parallel UPS the “SET-UP SERVICE” menu, which is password protected, need to be activated using program line 4 “UPS MODEL”. See Service Manual Section E. 6.5.5 Definition of a Single/ Multi-Cabinet Chain (DIP Switch SW1-6) By means of the DIP Switch SW1-6, which is located on the front of a Cabinet, it is possible to determine the “position”...

  • Page 54: Main Menu Screen

    stands for Parallel UPS in a Multi- UPS system and 02 stands for the second UPS (SLAVE) in the Multi- UPS system. stands for Parallel UPS in a Multi- UPS system and 03 stands for the third UPS (SLAVE) in the Multi- UPS system. The definition of the UPS “Position”...

  • Page 55: Measurements Screen

    6.5.9 Measurements Screen DESCRIPTION LCD-DISPLAY Battery Runtime BATT. RUN TIME (MIN) 00h 00m UPS-Output Frequency OUTPUT FREQUENCY (HZ) 50.00 Bypass Frequency. BYPASS FREQUENCY (HZ) 50.00 Battery Voltage BATTERY VOLTAGE (V) + 0.0 Battery Charger Current BATT. CHARGE CUR. (A) + 0.0 Discharge Current.

  • Page 56: Ups Data

    6.5.11 UPS Data DESCRIPTION LCD-DISPLAY UPS SERIAL NUMBER 1 These general UPS Data are set by the manufacturer. PWA nnnnnn DATE OF MANUFACTURE 2 Manufacturing date 15/01/2014 3 EPROM Version EPROM VERSION CCCC 4 Hardware Version HARDWARE VERSION 00000000 5 Dynamic password DYNAMIC PASSWORD YES/NO 6 Actual Date and Time...

  • Page 57: Operating Modes

    Operating modes 6.6.1 Mode "ON LINE" (INVERTER MODE) The ON-LINE-Mode is the UPS-Operating Mode in which the load is supplied through the RECTIFIER and INVERTER. LED Indicator Color LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Green Using the control panel the UPS can easily be transferred to the ON-LINE-Mode. The ON-LINE-Mode provides the highest degree of protection, especially in the event of a mains disturbance or failure.

  • Page 58: Mode"Off-Line"(Eco- Or Bypass Mode)

    6.6.3 Mode"OFF-LINE"(ECO- or BYPASS MODE) In the "OFF-Line Mode”, the load is supplied from the mains through the static bypass. Using the control panel the UPS may be easily transferred to "Bypass Mode”. LED Indicator Color LINE 1 Green LINE 2 Green BYPASS Green...

  • Page 59: Maintenance Bypass" - Mode

    6.6.4 "MAINTENANCE BYPASS" - Mode Before transferring the load to Maintenance Bypass (IA1) always make sure all the UPS-modules are in the "Bypass-Mode” or “ECO-Mode”. The Maintenance Bypass mode is performed by closing (put in position ON) the IA1 Maintenance Bypass switch on the front of the UPS. POSITION OF IA1 EFFECT Bypass-Switch Closed (Load supplied directly from mains)

  • Page 60: Start-Up Procedure

    DIP Switches SW1-6 must be set according to positions shown in chapter 6.2.3. Start up procedure of Conceptpower DPA 500: Insert fuses for the supply of UPS-System in the Input Distribution - The LED-indicator LINE 1 and LINE 2 on UPS-Module is lit – green - The LED-indicator of the battery on UPS-Module is lit –...
  • Page 61 On all LCD’s: “LOAD PROTECTED” will appear. Check the output Voltages and Currents once again. THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA 500 IN CASE THE APPLIED LOAD IS LESS THAN 25%; IT MAY BE WORTH TO ENABLE THE XTRA VFI OPERATING MODE...

  • Page 62: Shutdown Procedure

    AGENT CERTIFIED BY THE MANUFACTURER. WARNING! The CONCEPTPOWER DPA 500 may be shutdown completely, if the load does not need input power for an extended period of time. It may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the OFF-LINE Mode (ECO-Mode), if the load does not need the highest degree of protection.

  • Page 63: Load Transfer: From Inverter Operation To Maintenance Bypass

    WARNING! Situation of UPS-System before starting the Transfer Procedure to Maintenance Bypass: The load is protected by Conceptpower DPA 500 and running in normal operation. (The UPS-Module is operating on inverter). Using LCD panel, select the COMMANDS menu and choose command “LOAD TO BYPASS”...

  • Page 64: Load Transfer: From Maintenance Bypass To Inverter Operations

    6.10 Load transfer: from maintenance bypass to inverter operations This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON-LINE mode (Load on Inverter). THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER.

  • Page 65: Replacement Of Ups Modules

    6.11 Replacement of ups modules 6.11.1 Replacement of UPS-Module in Single-Module systems If your CONCEPTPOWER DPA 500 consists of only one single UPS-Module, the UPS needs to be transferred to maintenance bypass. Follow the procedure of the chapter 6.9 to transfer the UPS from inverter operation to maintenance bypass first.

  • Page 66: To Fit Back A Ups Module Follow This Procedure

    Cover the module slot with the appropriate cover-plate or follow the procedure here below to fit another module back in the cabinet. 6.11.4 To fit back a UPS module follow this procedure: Remove UPS-Module compartment protection cover by unscrewing four screws on the front.
  • Page 67 ON. On the LCD’s message “LOAD PROTECTED” will appear and the mimic panel will show. If required, enable the Xtra VFI working mode. Follow instructions on chapter A.2.3. THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA 500 Modifications reserved Page 67/94...

  • Page 68: Maintenance & Troubleshooting

    Maintenance & troubleshooting THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER. WARNING! User responsibilities There are no parts within the UPS which need to be serviced by the user, so the maintenance responsibilities of the user are zero.

  • Page 69: Deep Battery Test

    Deep battery test The battery test takes approx. 3 minutes and should be performed only if: There are no alarm conditions • The battery is fully charged • Mains is present. • The battery testing can be carried out independently of the operation mode (OFF-LINE or ON-LINE) and whether or not the load is connected.

  • Page 70: Troubleshooting

    Troubleshooting THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER. WARNING! Alarms In the event of an alarm condition the red LED-Indicator “Alarm” and the audible alarm will turn on. In this case proceed as follows: 1.

  • Page 71: Fault Identification And Rectification

    Fault identification and rectification The major alarm conditions that will be encountered are: Table 12: Troubleshooting ALARM CONDITION MEANING SUGGESTED SOLUTION The input power to UPS is too low or missing. Mains power supply is outside If site power appears to be MAINS RECT.

  • Page 72: Options

    FACIULITY EPO MUST OPEN THE BYPASS PATH. NOTE The remote shutdown on terminal port X3/3.. X3/4 is located on the CONCEPTPOWER DPA 500 frame. In order to allow removal, maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS, it is recommended that a terminal block, with linking facilities, be installed between the UPS and the stop button.

  • Page 73: Generator On Facilities

    The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS. It is located at the bottom of the CONCEPTPOWER DPA 500 frame. When used, this facility disables the UPS static bypass and prevents the UPS from transferring the load on to the generator power supply and/or block the battery charger during the time the UPS is supplied from the genset.
  • Page 74 Figure 26 Monitoring image The main characteristics of WAVEMON Software are: • Automatic unattended master/slave shutdown in heterogeneous networks • On-screen autonomy time / battery time countdown • On-screen server log off and shutdown procedure • Extensive logging of all UPS activity and power quality data, with timestamp •...

  • Page 75: Snmp Card/Adapter For Network Management / Remote Monitoring

    generally delivered as a single-licence. To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys. Parallel/redundant UPS systems are also manageable by the software. The main principle is: let introduce a shutdown of a Server only when strictly necessary. A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy.
  • Page 76 The small (125x70 mm) External SNMP adapter comes with following interfaces: 1. RJ-45 connector for 10/100 Base-T (auto switchable) 2. Serial Port for configuration (COM2) or optional ModBus interface. 3. Error/Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS (COM1) DC Supply (9 VDC or 9-36 VDC supply, depending on model);...

  • Page 77: Cold Start (Module Option)

    Cold start (module option) 9.5.1 Description The cold start function allows starting a UPS (or UPS module) without the input mains present during the status UPS total off. The startup will be made directly from the battery power and will remain running for a limited time.
  • Page 78 BY STARTING UP THE MODULE FROM THE BATTERY (COLD START MODE), THE MESSAGE “START-UP FROM BATTERY.” WILL BE STORED IN THE EVENT LOG. NOTE 1. Parameter 79 UPS Reduced Autonomy Time (s) Factory default value: UPSS.BattCapInhibitTime=180 ; // 3 minute This time is used to let the Inverter running from the battery, even if the battery has the status battery low level or battery min voltage level reached.

  • Page 79: Appendix A

    Appendix A Xtra VFI 3-ph UPS products © Copyright 2017 ABB, All rights reserved...

  • Page 80: Introduction

    UPS modules in order to maximize the efficiency of the system. Example of Conceptpower DPA 500 system with 10 x 100kW UPS modules = 1MW total capacity running with N+1 redundant configuration. The potential for energy efficiency saving, as indicated in the Figure 30, can be up to 4-5% efficiency points, which correspond to several Watts.

  • Page 81: Xtra Vfi Statuses

    A.1.1.3 Xtra VFI Statuses Xtra VFI can assume the statuses listed and described in the following table. The current status is shown on the display on the screen Xtra VFI measures (see Figure 33 in chapter A.3.1.3). Message Meaning “Disabled” Xtra VFI is disabled (factory default).

  • Page 82: Setup

    Setup In order to setup the Xtra VFI feature correctly, these two parameters are needed to be known: • Highest Load Step (HLS) • Redundancy level These parameters are explained in the next two subchapters. A.2.1 Highest Load Step The HLS parameter has to be inserted by your certified service personnel and can be adjusted at any time;...

  • Page 83: Display Menu

    Display menu A.3.1 Overview and navigation The picture below shows all the views (screens) relevant for the Extra VFI Feature (display has much more screens which are not reported in this appendix, please see chapter 6.4 to see the entire menu). The picture below also tells which button (icons) brings the user to a specific screen.

  • Page 84: Icons

    A.3.1.1 Icons Icon View Description The Home button is accessible from all screens and directs to Home the Home screen, the main screen of the display. The mimic diagram button is accessible from all screens and Mimic Diagram directs to the Mimic diagram (system level) screen. The Extra VFI button is accessible from all screens and function Xtra VFI as toggle to switch between Xtra VFI measures screen and...

  • Page 85: Home Screen

    A.3.1.2 Home screen Figure 32 here below, shows the Home screen which is the starting point to access all menus of the UPS system. Figure 32: Home screen A.3.1.3 Xtra VFI measures screen Figure 33 here below, shows the Xtra VFI measures screen which is accessible via Home screen by pressing the icon and then Figure 33: Xtra VFI measures screen...

  • Page 86: Xtra Vfi Status Bar Screen

    A.3.1.4 Xtra VFI status bar screen Figure 34 here below, shows the Xtra VFI status bar screen which is accessible via Xtra VFI measures screen by pressing the icon or via Home screen by pressing the same icon. Figure 34: Xtra VFI status bar screen This screen gives a graphical view of the system (live) by indicating the actual load applied to the UPS system (dark green) and the amount of active and standby modules within the system (light green and light blue respectively).

  • Page 87: Mimic Diagram (Module Level)

    The Modules selection screen also indicates how many modules are present in the system and their status according to the table here below. Active. The UPS module is running in double conversion mode. Standby. The UPS module is in standby mode (inverter OFF). Alarm.

  • Page 88: Attachments

    Attachments - Technical data sheet Modifications reserved Page 88/94...
  • Page 89 Contact us www.abb.com/ups © Copyright ABB. All rights reserved. ups.sales@ch.abb.com Specification subjects to change without notice.
  • Page 91 Technical data sheet Conceptpower DPA 500 100-500 kW © Copyright 2017 ABB, All rights reserved...
  • Page 92 Document information File name : TDS_ABB_CONCEPTPOWER_DPA_500kW_EN_REV-B.docx : Conceptpower DPA 500 UPS model Date of issue : 03.05.2016 Article number : N/A Document number : 4NWD003268 Revision Modifications reserved Page 2/25...
  • Page 93 1.1 True modularity up to 3 MW .................. 4 1.2 True parallel architecture ..................4 1.3 Xtra VFI double conversion mode ................. 4 1.4 Key Features of Conceptpower DPA 500 ............. 5 2 General characteristics ................6 3 Input characteristics .................. 8 4 Output characteristics ................

  • Page 94: System Description

    1.1 True modularity up to 3 MW Now you can have a UPS size to exactly fit your needs: the Conceptpower DPA 500 is the only modular UPS on the market that can easily be scaled up to 3MW of clean, reliable power. This scalability means that there is no need to over-specify the original configuration as power modules can simply be added, as needed, in the future.

  • Page 95: Key Features Of Conceptpower Dpa 500

    This Technical Datasheet (TDS) provides all technical specification required by IEC 62040-3, providing mechanical, electrical and environmental characteristics. It can be used for tendering and end-user requirements. CONCEPTPOWER DPA 500 is designed to respond to the actual UPS standards which are: •...

  • Page 96: General Characteristics

    2 General characteristics Conceptpower DPA 500 Values Unit Photograph (front view) Power, rated: Apparent Active Power, range 100 – 3000 UPS type: on-line, trasformerfree, decentralized parallel architecture Parallel capability: up to 6 frames Battery: not included Performance classification: VFI-SS-111 MECHANICAL Dimensions (width×height×depth)
  • Page 97 ADDITIONAL AND USUAL INFORMATION Connection 5 wires, 3 phase + N + PE Cable entry Top or bottom Accessibility Frontal only Color Graphite Grey (RAL 7024) Color code Pulverlacke N°4222903402 Module Values Unit Photograph (front view) Power, rated: Apparent Active UPS type: on-line, trasformerfree, decentralized parallel architecture Parallel capability: up to 6 frames Battery: not included...

  • Page 98: Input Characteristics

    3 Input characteristics Conceptpower DPA 500 UPS frame UPS module Unit Power, rated Voltage (steady-state, r.m.s), rated: 3x380/220V+N 3x400/230V+N 3x415/240V+N Tolerance, referred to 400/230V -10 / +15 at <100% load -20 / +15 at <80% load, -30 / +15 at <60% load...

  • Page 99: Output Characteristics

    4 Output characteristics Conceptpower DPA 500 Values Unit Power, rated: AC power distribution system: TN-S, TN-C, TN-C-S, TT available phases neutral available Voltage (steady state, r.m.s.), rated 3x380/220V+N 3x400/230V+N 3x415/240V+N Variation in normal mode / battery mode ± 1.5 / ± 1.5 Total harmonic distortion (THDu), 100% load, normal mode: <...
  • Page 100 100% load 95.6 75% load 96.0 50% load 96.1 25% load 95.8 Eco-mode efficiency, linear load ≥ 99.0 Crest factor (Load supported) 3: 1 Bypass - automatic: static switch STATIC BYPASS Type: automatic, static switch in each module Transfer time: inverter  bypass / bypass  inverter / in <1 / <5 / <6 eco-mode Rated current...

  • Page 101: Battery Characteristics

    5 Battery characteristics Conceptpower DPA 500 Values Unit Technology: VRLA, vented lead-acid, NiCd Number of 12 V blocks (even and odd) 42 – 48 Number of 1.2 V NiCd cells (even and odd) 420 – 480 Battery charger: decentralized, each module has its own charger Max.

  • Page 102: User Interface - Communication

    6 User interface - communication STANDARD ITEMS System Display 7” touchscreen display (one per frame) DPA display (or module display) 2 x 20 character LCD display (one per module) MIMIC diagram LED-indicator, 5x green/red LEDS (one per module) RS232 on Sub-D9 port For monitoring and integration in network management RS232 on USB port Customer Interfaces:...

  • Page 103: Dpa Display

    6.2 DPA Display The 2 x 20 character LCD is present on each module. The menu driven LCD enables the access to the MEASUREMENTS such as input and output U, I, f, P and battery autonomy; EVENT LOG; etc. Also it allows to perform commands like start-up and shut-down of INVERTER or load transfer from INVERTER to BYPASS and vice-versa and finally it serves for the DIAGNOSIS (SERVICE MODE) for adjustments and testing.

  • Page 104: Interlock Castell Function: Terminal Block X1

    7.3 Interlock castell function: Terminal block X1 This function allows a secure transfer from inverter (normal operation) to external maintenance bypass and vice-versa. During normal operation the external bypass is locked in position OFF. Only when the UPS is/are transferred to static bypass mode, the lock on the external bypass is released and it possible to switch to position ON.
  • Page 105 X2 / 3 MAINS_OK Mains Failure X2 / 2 ALARM Mains Present X2 / 1 X1 / 2 Interlock Function EXT_MAN_BYP Max. 30Vdc/2A; 60Vdc/0.7A X1 / 1 (Ext Manual Bypass) / 2AT Customer Interface Conceptpower DPA 500 Modifications reserved Page 15/25...

  • Page 106: Options

    8 Options ITEMS Maintenance bypass SNMP cards Battery Cabinet Parallel KIT for paralleling multiple frames Wooden box Temp. sensor for battery temp. control 9 On request ITEMS INPUT / OUTPUT transformers for galvanic isolation or special voltages Bypass transformer IP 21 Modifications reserved Page 16/25...

  • Page 107: Installation Planning

    10 Installation planning The UPS is designed for location in a restricted access location only and should be located where: • The relative humidity does not exceed 95% (non-condensing) and the temperature remains always between 0°C and +40°C. Note: an optimal temperature for the UPS and especially for VRLA batteries is 20°C- 25°C.
  • Page 108 Figure 2: Top view and indication of the minimum clearances for UPS + other cabinets in row. Table 1: Minimum clearances for single UPS or for UPS + other cabinets in row. Back clearance for ventilation 300 mm (forced air outlet) Front clearance needed to allow 1000 mm a correct door opening...

  • Page 109: Heat Dissipation

    11 Heat dissipation Module quantities UPS power rating Heat Dissipation with 100% 4500 9000 13500 18000 22500 linear load 15359 30717 46076 61434 76793 Heat Dissipation with 100% non- 4500 9000 13500 18000 22500 lin.load (acc. to IEC 62040-3) 15359 30717 46076 61434...
  • Page 110 12 Single input feed – separate batteries configuration Figure 3: Block diagram of DPA 500 with single input feed and separate batteries configuration. Modifications reserved Page 20/25...
  • Page 111 Table 2: Recommended AC wiring (copper wires) according to IEC 60950-1, recommended fuse ratings for slow line fuses (gL) or circuit breakers (CB), connection terminal size and max. tightening torque. Single input Output Max. rectifier input current with charging batt. Rated output current in normal conditions 835A at 230V / 875A at 220V 725A at 230V / 758A at 220V...
  • Page 112 13 Dual input feed – common battery configuration Figure 4: Block diagram of DPA 500 with dual input feed and common battery configuration. Modifications reserved Page 22/25...
  • Page 113 Table 4: Recommended AC wiring (copper wires) according to IEC 60950-1, recommended fuse ratings for slow line fuses (gL) or circuit breakers (CB), connection terminal size and max. tightening torque. Rectifier input Output Bypass input Max. rectifier input current Rated output current in normal Max.
  • Page 114 Contact us www.abb.com/ups © Copyright ABB. All rights reserved. Specification ups.sales@ch.abb.com subjects to change without notice.

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