ABB RER615 Installation Manual
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ABB RER615 Installation Manual

Grid automation relays
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RELION® PRODUCT FAMILY
Grid Automation
REC615 and RER615
Installation Manual

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Summary of Contents for ABB RER615

  • Page 1 — RELION® PRODUCT FAMILY Grid Automation REC615 and RER615 Installation Manual...
  • Page 3 Document ID: 1MRS757799 Issued: 2018-08-31 Revision: C Product version: 2.0 © Copyright 2018 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC Directive 2014/30/EU) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
  • Page 7 Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Mounting protection relay..............17 Required tools................17 Flush mounting protection relay..........18 Semi-flush mounting protection relay.......... 21 Semi-flush mounting protection relay inclined......24 Rack mounting protection relay........... 26 Wall mounting protection relay............ 29 Section 5 Connecting..............33 REC615 and RER615 Installation Manual...
  • Page 10 Section 7 Technical data..............51 Case and HMI display variants............51 Front side of the protection relay..........51 Rear side of the protection relay..........52 Dimensions..................53 Enclosure class................54 Section 8 Accessories and ordering data........55 Section 9 Glossary................. 57 REC615 and RER615 Installation Manual...

  • Page 11: Section 1 Introduction

    Intended audience This manual addresses the personnel responsible for installing the product hardware. The installation personnel must have basic knowledge of handling electronic equipment. REC615 and RER615 Installation Manual...

  • Page 12: Product Documentation

    Product series version History A/2013-09-17 First release B/2015-03-06 Content updated to correspond to the product series version C/2018-08-31 Content updated to correspond to the product series version Download the latest documents from the ABB Web site http://www.abb.com/substationautomation. REC615 and RER615 Installation Manual...

  • Page 13: Related Documentation

    Section 1 1MRS757799 C Introduction 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/substationautomation. Symbols and conventions 1.4.1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.
  • Page 14 Parameter values are indicated with quotation marks. The corresponding parameter values are "On" and "Off". • Input/output messages and monitored data names are shown in Courier font. When the function starts, the START output is set to TRUE. REC615 and RER615 Installation Manual...

  • Page 15: Section 2 Environmental Aspects

    These handlers can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements. REC615 and RER615 Installation Manual...
  • Page 16 Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC, PBT , LCP, PA Metallic parts Aluminium Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer 3) Polybutylene terephthalate 4) Polyamide REC615 and RER615 Installation Manual...

  • Page 17: Section 3 Unpacking, Inspecting And Storing

    3.2.2 Checking delivery items Check that all items are included in the delivery in accordance with the delivery documents. 3.2.3 Inspecting product Protection relays require careful handling before installation on site. REC615 and RER615 Installation Manual...

  • Page 18: Returning A Product Damaged In Transit

    Returning a product damaged in transit If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents.

  • Page 19: Section 4 Mounting

    Lift the handle to 90 degrees to release the latching mechanism. The plug-in unit is pushed about 7 mm out of the case and the connectors are separated. Pull the unit out of the case. REC615 and RER615 Installation Manual...

  • Page 20: Installing Plug-In Unit

    This prevents fitting an unsuitable plug-in unit into a wrong case. Before fitting the plug-in unit into the case, check that the unit and the case have the same serial number. REC615 and RER615 Installation Manual...
  • Page 21 1 Rating label with serial number Forcing an unsuitable plug-in unit into the case can break both the plug-in unit and the case and may cause danger. Lift the handle 90 degrees and push the plug-in unit into the case. REC615 and RER615 Installation Manual...
  • Page 22 Let the handle swing down about 45 degrees. At the same time, push the plug- in unit into the case as far as it goes. Plug-in unit stops at about 7 mm distance from the case. REC615 and RER615 Installation Manual...

  • Page 23: Sealing Plug-In Unit

    Open the sealing screw about nine turns. Thread a sealing wire through the holes in the sealing screw and the handle. REC615 and RER615 Installation Manual...

  • Page 24: Securing Handle

    Instead of sealing the plug-in unit, the sealing screw and the spacer supplied with the protection relay can be used for securing the handle in place. Fully open the sealing screw and remove it. Re-insert the sealing screw with the spacer. REC615 and RER615 Installation Manual...

  • Page 25: Mounting Protection Relay

    GUID-8158C704-BD99-42EB-A495-6BD015C240CD V3 EN Figure 7: Sealing screw with spacer 1 Spacer 2 Sealing screw Mounting protection relay 4.3.1 Required tools • T25 Torx screwdriver for mounting the case • T20 Torx screwdriver for connecting the protective earthing REC615 and RER615 Installation Manual...

  • Page 26: Flush Mounting Protection Relay

    180 mm. The allowed minimum bending radius has to be checked from the optical cable manufacturer. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-out. Mount the case to the panel cut-out. REC615 and RER615 Installation Manual...
  • Page 27 Flush mounting a case into a panel cut-out A 165.5 ±1 mm 1 M5 fixing screws B 161.5 ±1 mm Tighten the M5 (T25) screws. The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm. REC615 and RER615 Installation Manual...
  • Page 28 Section 4 1MRS757799 C Mounting A070582 V5 EN Figure 9: Flush mounted case, tightening the M5 fixing screws Install the plug-in unit into the case. REC615 and RER615 Installation Manual...

  • Page 29: Semi-Flush Mounting Protection Relay

    D 201 mm 153 mm 48 mm G 160 mm 4.3.3 Semi-flush mounting protection relay A mounting kit is needed for semi-flush mounting the protection relay. In addition to the detailed mounting instructions, the mounting kit includes: REC615 and RER615 Installation Manual...
  • Page 30 Loosen the four M5 fixing screws in the case to fit the case to the raising frame. Remove the protective film temporarily from the top side of the case. Mount the case to the raising frame. REC615 and RER615 Installation Manual...
  • Page 31 Attach the protective film back on the top side of the case. Install the plug-in unit into the case. The purpose of the protective film is to prevent debris falling inside the unit while installing electrical wiring. Remove the protective film before energizing the protection relay. REC615 and RER615 Installation Manual...

  • Page 32: Semi-Flush Mounting Protection Relay Inclined

    Semi-flush mounting protection relay inclined A mounting kit is needed for semi-flush mounting the protection relay inclined. In addition to the detailed mounting instructions, the mounting kit includes: • Angle frame • Gasket • Screws Requirements for installation REC615 and RER615 Installation Manual...
  • Page 33 Loosen the four M5 fixing screws in the case to fit the case into the angle frame. Mount the case to the angle frame. With the angled frame, the protection relay can be mounted inclined downward to a 25° angle. Tighten the screws. REC615 and RER615 Installation Manual...

  • Page 34: Rack Mounting Protection Relay

    A mounting kit is needed for rack mounting the protection relay. In addition to the detailed mounting instructions, the 19" rack mounting kit includes: • Mounting panel; the type of the mounting panel depends on the number of mounted devices • Screws REC615 and RER615 Installation Manual...
  • Page 35 1MRS757799 C Mounting Mount the mounting panel to a 19" rack. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-out. Mount the case to the panel cut-out. REC615 and RER615 Installation Manual...
  • Page 36 Section 4 1MRS757799 C Mounting A070580 V3 EN Figure 16: 19” rack mounting panels A 482.6 mm (19") B 177 mm (4U) Tighten the screws. REC615 and RER615 Installation Manual...

  • Page 37: Wall Mounting Protection Relay

    Mount the wall mounting frame and the rails. Install the back plate. Loosen the four M5 fixing screws in the case to fit the case into the mounting frame. Mount the case between the rails. REC615 and RER615 Installation Manual...
  • Page 38 Section 4 1MRS757799 C Mounting A070593 V5 EN Figure 18: Wall mounting the protection relay A 430 mm Tighten the screws. The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm. REC615 and RER615 Installation Manual...
  • Page 39 45° (or 90°) degrees downwards or upwards. • To release the protection relay for pulling it out, push the locks beside the mounting frame. • To rotate the protection relay, loosen the knurled-head screws in the rails. REC615 and RER615 Installation Manual...
  • Page 40 Section 4 1MRS757799 C Mounting A070594 V5 EN Figure 20: Wall mounted protection relay in rotated position A 455 mm Minimum of 50 mm space is needed above and below the frame for rotating. REC615 and RER615 Installation Manual...

  • Page 41: Section 5 Connecting

    All connections are made on the rear of the case. No soldering is needed. • Open the screw-compression type terminals before inserting any wires. By default the terminals are closed at the time of delivery. • Use fine wire in door mounting. REC615 and RER615 Installation Manual...

  • Page 42: Connecting Ring-Lug Type Wires

    Use fine copper wire as the earth lead. Loosen the protective earth screw (T20) to connect a separate earth protection lead. A070772 V1 EN Figure 23: The protective earth screw is located between connectors X100 and X110 REC615 and RER615 Installation Manual...

  • Page 43: Connecting Analog Signals

    • Each terminal X120 for CTs/VTs is dimensioned for one 0.5...6.0 mm wire or for two wires of maximum 2.5 mm • Each terminal X130 for VTs is dimensioned for one 0.5...2.5 mm wire. REC615 and RER615 Installation Manual...
  • Page 44 60 - 210V UoB (U12B) 60 - 210V 60 - 210V 60 - 210V 60 - 210V GUID-CBD8B42A-9715-4A67-92F1-0F47F8DF8F12 V1 EN Figure 24: Example of AIM0003 card variant (5 U, 2 RTD + 1 mA channel) REC615 and RER615 Installation Manual...
  • Page 45 Section 5 1MRS757799 C Connecting AIM0005 GUID-CAB8DAAA-8A15-4AF6-AFC7-CA232D253F3D V4 EN Figure 25: Example of AIM0005 card variant (7 I with 1/5 A Io channel) AIM0006 GUID-7FC759CB-AFC5-4029-972A-BFC8677763F9 V4 EN Figure 26: Example of AIM0006 card variant (5 U) REC615 and RER615 Installation Manual...
  • Page 46 UC(1) GUID-80BF3706-BCC8-4054-B452-ACFB497374E8 V1 EN Figure 27: Example of AIM0007 card variant (3 BI+ 6 U) GUID-7473CEBA-AA9C-4F58-8091-F9717AEE7F3A V1 EN Figure 28: Example of AIM0013 card variant (4 I + 3 U with 0.2/1 A Io channel) REC615 and RER615 Installation Manual...

  • Page 47: Connecting Current And Voltage Sensor Signalling Inputs

    2.5 mm wire and three RJ-45 type connectors which are intended for the current and the voltage sensor signalling inputs. For more information, see the specific card variants in the application engineering guide. REC615 and RER615 Installation Manual...
  • Page 48 Section 5 1MRS757799 C Connecting SIM0001 X130 No Connection No Connection GUID-ACEDF6EF-4AF3-447F-B20C-27434A684F5D V1 EN Figure 30: Example of SIM0001 card variant (6U) REC615 and RER615 Installation Manual...
  • Page 49 Section 5 1MRS757799 C Connecting SIM0002 GUID-054A175B-FD36-4061-9A43-59C65C19CBB9 V1 EN Figure 31: Example of SIM0002 card variant for REC615 (4I+3U with 0.2/1 A Io channel) REC615 and RER615 Installation Manual...

  • Page 50: Connecting Protection Relay With A Test Switch

    Connect the wires for the binary signals to the correct device according to the connection diagram. Each terminal for binary input and output signal is dimensioned for one 0.5...2.5 mm wire or for two 0.5...1.0 mm wires. See the specific card variant from the application engineering guide. REC615 and RER615 Installation Manual...
  • Page 51 Section 5 1MRS757799 C Connecting GUID-1BE0210A-D182-4354-916E-EBEAF8F2BD48 V1 EN Figure 33: Example of BIO0005 card variant (8 BI + 4 BO) REC615 and RER615 Installation Manual...

  • Page 52: Connecting Power Supply

    The permitted auxiliary voltage range of the protection relay is marked on top of the protection relay's LHMI. • Connect the protection relay's auxiliary voltage to terminals X100-1 and X100-2. • Connect the positive lead to terminal X100-1. REC615 and RER615 Installation Manual...

  • Page 53: Connecting Communication

    IED when viewing the case from the rear. See the technical manual for product-specific communication interfaces. Energizing protection relay Before connecting the auxiliary power, check that the protective film is removed from top of the protection relay. REC615 and RER615 Installation Manual...
  • Page 54 The main menu is displayed. A steady green Ready LED indicates a successful start-up. If the protection relay detects a diagnostic error during start-up, the green Ready LED flashes and the internal fault code is displayed on the LCD. REC615 and RER615 Installation Manual...

  • Page 55: Section 6 Removing, Repairing And Exchanging

    Protection relay specific options can be found from Retrofit Solutions Database on the Internet www.abb.com by following the links within ABB Service Guide or via ABB Product Guide from the product specific Service & Support sheet. Checking protection relay information The protection relay information includes detailed information about the device, such as version and serial number.

  • Page 56: Removing Protection Relay

    Figure 37: Loosening the M5 screws Detach the case from the panel cut-out. Sending protection relay for repair • In case of product problems, contact the nearest ABB office or representative for consultation and instructions. REC615 and RER615 Installation Manual...

  • Page 57: Exchanging Protection Relay

    The exchangeable units can be found from the PartsOnLine system, see www.abb.com/partsonline. Use of PartsOnLine requires user registration. • To exchange a protection relay to a different unit, change the case and connect the wires.

  • Page 59: Section 7 Technical Data

    Table 3: Large display Rows in the view Characters per row Character size Small, mono-spaced (6 × 12 pixels) Large, variable width (13 × 14 pixels) 8 or more 1) Depending on the selected language REC615 and RER615 Installation Manual...

  • Page 60: Rear Side Of The Protection Relay

    Section 7 1MRS757799 C Technical data 7.1.2 Rear side of the protection relay A070596 V1 EN Figure 40: Rear view of a 615 series protection relay with communication module REC615 and RER615 Installation Manual...

  • Page 61: Dimensions

    Section 7 1MRS757799 C Technical data Dimensions GUID-6BA24DB4-935E-4B81-AEE6-FD8B7FC4140F V4 EN Figure 41: 615 series main dimensions 177 mm 177 mm (4U) C 164 mm D 201 mm 153 mm 48 mm G 160 mm REC615 and RER615 Installation Manual...

  • Page 62: Enclosure Class

    201 mm (153 + 48 mm) Weight Complete protection relay 4.1 kg Plug-in unit only 2.1 kg Enclosure class Table 6: Degree of protection of flush-mounted protection relay Description Value Front side IP 54 Rear side, connection terminals IP 20 REC615 and RER615 Installation Manual...

  • Page 63: Section 8 Accessories And Ordering Data

    Order number Semi-flush mounting kit 1MRS050696 Wall mounting kit 1MRS050697 Inclined semi-flush mounting kit 1MRS050831 19” rack mounting kit with cut-out for one relay 1MRS050694 19” rack mounting kit with cut-out for two relays 1MRS050695 REC615 and RER615 Installation Manual...

  • Page 65: Section 9 Glossary

    Liquid crystal display Liquid crystal polymer Light-emitting diode LHMI Local human-machine interface Polyamide Polybutylene terephthalate 1. Personal computer 2. Polycarbonate RoHS Restriction of the use of certain hazardous substances in electrical and electronic equipment Software Voltage transformer REC615 and RER615 Installation Manual...
  • Page 68 — ABB Distribution Solutions Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 www.abb.com/mediumvoltage www.abb.com/substationautomation © Copyright 2018 ABB. All rights reserved.

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