ABB Relion 650 Series Commissioning Manual
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ABB Relion 650 Series Commissioning Manual

Busbar protection version 1.1 iec
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Relion
650 SERIES
Busbar protection REB650
Version 1.1 IEC
Commissioning manual

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  • Page 1 ® Relion 650 SERIES Busbar protection REB650 Version 1.1 IEC Commissioning manual...
  • Page 3 Document ID: 1MRK 505 264-UEN Issued: November 2019 Revision: A Product version: 1.1 © Copyright 2011 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
  • Page 6 This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.

  • Page 7: Table Of Contents

    Checking VT circuits........................25 Checking the RTXP test switch ....................26 4.10 Checking binary input and output circuits................26 4.10.1 Binary input circuits.........................26 4.10.2 Binary output circuits......................27 4.11 Checking optical connections....................27 Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 8 Current&Contact ............44 7.4.4.7 Verifying the function mode 7.4.4.8 Completing the test......................45 7.4.5 Pole discordance protection CCRPLD..................45 7.4.5.1 Verifying the settings......................45 7.4.5.2 Completing the test......................45 Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 9 Identifying communication errors..................59 9.1.3.1 Checking the communication link operation..............59 9.1.3.2 Checking the time synchronization................60 9.1.4 Running the display test......................60 Indication messages......................... 60 9.2.1 Internal faults..........................60 9.2.2 Warnings............................ 61 Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 10 9.2.3 Additional indications......................61 Correction procedures......................62 9.3.1 Changing and setting the password..................62 9.3.2 Identifying IED application problems.................. 62 9.3.2.1 Inspecting the wiring......................62 Section 10 Glossary......................67 Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 11: Introduction

    The commissioning personnel must have a basic knowledge of handling electronic equipment. The commissioning and maintenance personnel must be well experienced in using protection equipment, test equipment, protection functions and the configured functional logics in the IED. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 12: Product Documentation

    The manual provides instructions for monitoring, controlling and setting the IED. The manual also describes how to identify disturbances and how to view calculated and measured power grid data to determine the cause of a fault. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 13: Document Revision History

    Communication protocol manual, IEC 60870-5-103 1MRK 511 243-UEN Point list manual, DNP3 1MRK 511 244-UEN Engineering manual 1MRK 511 245-UEN Operation manual 1MRK 500 093-UEN Installation manual 1MRK 514 014-UEN Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 14: Symbols And Conventions

    The * character after an input or output signal name in the function block symbol given for a function, indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 15: Safety Information

    Never connect or disconnect a wire and/or a connector to or from a IED during normal operation. Hazardous voltages and currents are present that may be lethal. Operation may be disrupted and IED and measuring circuitry may be damaged. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 16: Caution Signs

    Always use a conductive wrist strap connected to protective earth when replacing modules. Electrostatic discharge (ESD) may damage the module and IED circuitry. M2698-2 v2 Take care to avoid electrical shock during installation and commissioning. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 17: Note Signs

    Note signs IP1497-1 v1.1.1 M19-2 v3.1.1 Observe the maximum allowed continuous current for the different current transformer inputs of the IED. See technical data. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 19: Available Functions

    52PD Pole discordance protection DNSPTOC Negative sequence based overcurrent function Voltage protection UV2PTUV Two step undervoltage protection OV2PTOV Two step overvoltage protection ROV2PTOV Two step residual overvoltage protection Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 20: Control And Monitoring Functions

    Boolean 16 to Integer conversion with logic node representation IB16A Integer to Boolean 16 conversion IB16FCVB Integer to Boolean 16 conversion with logic node representation Monitoring Table continues on next page Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 21 IED status for IEC60870-5-103 I103SUPERV Supervison status for IEC60870-5-103 I103USRDEF Status for user defined signals for IEC60870-5-103 Metering PCGGIO Pulse counter logic ETPMMTR Function for energy calculation and demand handling Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 22: Designed To Communicate

    Primary system values SMAI_20_1-12 Signal matrix for analog inputs 3PHSUM Summation block 3 phase GBASVAL Global base values for settings ATHSTAT Authority status Table continues on next page Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 23 FTP access with password DOSFRNT Denial of service, frame rate control for front port DOSLAN1 Denial of service, frame rate control for LAN1 DOSSCKT Denial of service, socket flow control Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 25: Starting Up

    • Administration rights on the PC to set up IP addresses • Product documentation (engineering manual, installation manual, commissioning manual, operation manual, technical manual and communication protocol manual) Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 26: Checking The Power Supply

    M11727-3 v5 The following sequence is expected when the IED is energized. • The green Ready LED starts instantly flashing and the ABB logo is shown on the LCD. • After approximately 30 seconds, "Starting" is shown on the LCD.

  • Page 27: Setting Up Communication Between Pcm600 And The Ied

    The Tx and Rx signal wires must be crossed in the cable to connect Tx with Rx on the other side and vice versa. These cables are known as null-modem Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 28 The computer must be configured to obtain its IP address automatically as described in the following procedure. Select Network Connections in the PC. IEC09000355-1-en.vsd IEC09000355 V1 EN-US Figure 3: Select: Network connections Select Properties in the status window. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 29 IP address is not set to be obtained automatically by the IED, see port is used and if the Figure 7. The IP address must be different from the IP address chosen for the IED. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 30: Writing An Application Configuration To The Ied

    IED restart, when necessary. Be sure to set the correct technical key in the IED and PCM600 to prevent writing an application configuration to a wrong IED. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 31: Checking Ct Circuits

    • Insulation resistance check The polarity check verifies the integrity of circuits and the phase relationships. The check must be performed as close to the IED as possible. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 32: Checking The Rtxp Test Switch

    Preferably, disconnect the binary input connector from the binary input cards. Check all connected signals so that both input level and polarity are in accordance with the IED specifications. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 33: Binary Output Circuits

    An IED equipped with optical connections requires a minimum depth of 180 mm for plastic fiber cables and 275 mm for glass fiber cables. Check the allowed minimum bending radius from the optical cable manufacturer. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 35: Establishing Connection And Verifying The Iec 61850 Station Communication

    The best way to verify the communication up to the application layer is to use a protocol analyzer, for example, an Ethereal that is connected to the substation bus, and monitor the communication." Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 37: Testing Ied Operation

    In certain cases, only modes with a high probability of coming into operation need to be checked when commissioned to verify the configuration and settings. Requirements for testing the function. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 38: Activating Test Mode

    TestMode to On . Set parameter Save the changes. As a consequence, the yellow Start LED starts flashing as a reminder and remains flashing until the test mode is switched off. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 39: Preparing The Connection To The Test Equipment

    IED under test. To ensure correct results, make sure that the IED as well as the test equipment are properly earthed before testing. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 40: Releasing The Function To Be Tested

    The Function test modes menu is located in the local HMI under Main menu/Tests/ Function test modes. Browse to the function instance that needs to be released. Blocked for the selected function to No . Set parameter Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 41: Verifying Analog Primary And Secondary Measurement

    PCM600 since, among many things, reports on measured values can be exported from the Signal Monitoring tool to other tools (for example, MS Excel) for further analysis. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 42: Testing Protection Functionality

    Use the disturbance handling tool in PCM600 to evaluate that the protection function has received the correct data and responded correctly (signaling and timing). • Use the event viewer tool in PCM600 to check that only expected events have occurred. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 43: Testing Functionality

    Values of the logical signals for HZPDIF are available on the local HMI under Main menu/Tests/ Function status/Differential/HZPDIF(87,IdN)/X:HZPDIF. The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI. 7.3.1.1 Verifying the settings SEMOD55257-46 v2 Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 44: Completing The Test

    Values of the logical signals for OC4PTOC are available on the local HMI under Main menu/ Tests/Function status/Current/OC4PTOC(51_67,4I>)/1:OC4PTOC. The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI. 7.4.1.1 Verifying the settings SEMOD56287-72 v4 Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 45: Completing The Test

    7.4.2 Four step residual overcurrent protection EF4PTOC SEMOD53296-3 v6 Prepare the IED for verification of settings as outlined in 6.1"Preparing the IED to verify settings". Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 46: Four Step Directional Residual Overcurrent Protection

    7.4.3 Thermal overload protection, two time constants TRPTTR SEMOD53632-3 v5.1.1 Prepare the IED for verification of settings as outlined in the section "Preparing the IED to verify settings". Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 47: Checking Operate And Reset Values

    TRPTTR(49,T>)/X:TRPTTR for the function, or for each individual function in a chain, to be Blocked to Yes , for each individual function that tested next. Remember to set the parameter has been tested. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 48: Breaker Failure Protection Ccrbrf

    The check of the set times can be made in connection with the check of operate values above. FunctionMode = Current and setting Choose the applicable function and trip mode, such as RetripMode = No CBPos. Check as set under Main menu/Settings/IED Settings/Current/ CCRBRF(50BF)/1:CCRBRF. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 49: Verifying The Re-Trip Mode

    The normal mode 1 out of 4 and 2 out of 4 can be checked. Choose the mode below, applicable cases the modes which corresponds to the actual case. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 50: Verifying The Case Retripmode = Contact

    The case shall simulate a case where the fault current is very low and operation will depend on CB position signal from CB auxiliary contact. It is suggested that re-trip without current check RetripMode = No CBPos Check . is used, setting Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 51: Completing The Test

    TestMode to Off Continue to test another function or end the testing by setting the parameter under Main menu/Tests/IED test mode/1:TESTMODE. If another function is tested, then set Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 52: Testing Voltage Protection Functions

    7.5.2 Two step overvoltage protection OV2PTOV M13806-2 v6.1.1 Prepare the IED for verification of settings as outlined in the section "Preparing the IED to verify settings". Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 53: Verifying The Settings

    ROV2PTOV(59N,2UN>)/1:ROV2PTOV for the function, or for each individual function in a chain, Blocked to Yes , for each individual function to be tested next. Remember to set the parameter that has been tested. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 54: Testing Secondary System Supervision Functions

    Slowly decrease the measured voltage in one phase until the BLKU signal appears. Record the measured voltage and calculate the corresponding negative-sequence voltage according to the equation. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 55: Measuring The Operate Value For The Zero-Sequence Function

    Apply normal conditions as in step 3. The BLKU, BLKZ and 3PH signals should reset, if activated, see step and 3. Change the voltages and currents in all three phases simultaneously. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 56: Completing The Test

    The following tests should be carried out when the built-in lockout function is used in addition to possible other tests, which depends on the complete configuration of an IED. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 57: Completing The Test

    Navigate to the test mode folder. On setting to Off . Press the 'E' key and the left arrow key. Change the YES , press the 'E' key and exit the menus. Answer Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 59: Commissioning And Maintenance Of The Fault Clearing System

    AC or DC transients, high ambient temperatures, and high air humidity always have a certain likelihood of causing damages. Delivered equipment undergoes extensive testing and quality control in the ABB manufacturing program. All types of IEDs and their integral components have been subject to extensive laboratory testing during the development and design work.

  • Page 60: Commissioning Tests

    The periodicity of all tests depends on several factors, for example the importance of the installation, environment conditions, simple or complex equipment, static or electromechanical IEDs, and so on. The normal maintenance praxis of the user should be followed. However ABB proposal is to test: Every second to third year •...

  • Page 61: Visual Inspection

    ABB protection IEDs are preferably tested by aid of components from the COMBITEST testing system described in information B03-9510 E. Main components are RTXP 8/18/24 test switch located to the left in each protection IED and RTXH 8/18/24 test handle, which is inserted in test switch at secondary testing.
  • Page 62 The neutral-point voltage to an earth-fault protection IED is checked. The voltage is normally 0.1 to 1V secondary. However, voltage can be considerably higher due to harmonics. Normally a CVT secondary can have around 2.5 - 3% third-harmonic voltage. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 63 Thus a list should be prepared of all items disturbed during test so that all can be put back into service quickly and without overlooking something. It should be put back into service item by item and signed by the responsible engineer. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 65: Troubleshooting

    Inspect the IED visually. • Inspect the IED visually to find any physical error causes. • If you can find some obvious physical damage, contact ABB for repair or replacement actions. Check whether the error is external or internal. •...

  • Page 66: Checking The Time Synchronization

    Different actions are taken depending on the severity of the fault. After the fault is found to be permanent, the IED stays in internal fault mode. The IED continues to perform internal tests during the fault situation. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 67: Warnings

    The messages are listed in the LHMI menu under the event list. The signal status data is found under the IED status and in the internal event list. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 68: Correction Procedures

    CTStarPointn (n= the number on the current • In PCM600, change the parameter input) under the parameter settings for each current input. • Check the actual state of the connected binary inputs. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 69 GUID-BBAEAF55-8D01-4711-A71D-BBC76B60BA3D V1 EN-US Figure 9: Testing output contacts using the voltage drop method Contact current 2 Contact voltage drop 3 Load 4 Supply voltage Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 70 LHMI is the actual value 1 or 0 of the output, and in PCM600 a lit or dimmed diode. The second signal is the status Normal or Forced. Forced status is only achieved when the BO is set to Forced or operated on the LHMI. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 71 As a result, practically the full voltage is available at the load. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...

  • Page 73: Glossary

    Central processor unit Carrier receive Cyclic redundancy check CROB Control relay output block Carrier send Current transformer Capacitive voltage transformer Delayed autoreclosing Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 74 Gas-insulated switchgear GOOSE Generic object-oriented substation event Global positioning system HDLC protocol High-level data link control, protocol based on the HDLC standard HFBR connector type Plastic fiber connector Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 75 Liquid crystal display Local detection device Light-emitting diode Miniature circuit breaker Mezzanine carrier module Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 76 SCADA Supervision, control and data acquisition System configuration tool according to standard IEC 61850 Service data unit SMA connector Subminiature version A, A threaded connector with constant impedance. Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 77 "Zulu time." "Zulu" in the phonetic alphabet stands for "Z", which stands for longitude zero. Undervoltage Weak end infeed logic Voltage transformer X.21 A digital signalling interface primarily used for telecom equipment Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 78 Three times zero-sequence current. Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage Busbar protection REB650 Commissioning manual © Copyright 2011 ABB. All rights reserved...
  • Page 80 ABB AB Substation Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/substationautomation © Copyright 2011 ABB. All rights reserved.

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