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4
BODY AND TRIM
BRUSH GUARD REMOVAL
1. Remove bolts (3) and (5) and lock nuts (4) and pull brush guard (2) from vehicle frame (Figure 4-2,
Page 4-3). See following WARNING.
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WARNING
• Have another person hold brush guard firmly against the frame when removing the last bolt.
The brush guard weighs approximately 40 pounds. Hold the brush guard securely during
removal to avoid personal injury.
BRUSH GUARD INSTALLATION
1. Position brush guard against body and front frame and loosely install top bolts and lock nuts. See fol-
lowing WARNING.
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WARNING
• Have another person hold brush guard firmly when installing first bolt. The brush guard
weighs approximately 40 pounds. Hold the brush guard securely during installation to avoid
personal injury.
2. Install bottom bolts and lock nuts. Tighten hardware to 17.5 ft-lb (24 N·m).
3. Tighten top hardware to 17.5 ft-lb (24 N·m).
FRONT BODY REMOVAL
1. Remove bumper or brush guard. See Bumper Removal or Brush Guard Removal Page 4-4.
2. Remove caps (5) from body and dash screws (Figure 4-3, Page 4-5).
3. Remove screws (4) and plastic scalloped washers (6) from body and body support and slide body away
from dash.
4. Remove plastic screws from sides of dash and body.
5. Pull front body (9) from body covers (12) and (13).
NOTE: Body cover is not attached to the vehicle frame and may stay with the body when removed.
6. Disconnect headlights from wire harness at spade connectors and remove from the vehicle.
DASH REMOVAL
1. Remove instrument panel:
1.1. Remove the plastic panel screws from the instrument panel.
1.2. Pull panel away from the dash to access electrical components.
1.3. Disconnect the wires from the electrical components mounted on the instrument panel. Do not
allow wires to touch.
1.4. Slide instrument panel up and away from the steering column.
2. Slide the three dash clips along the bottom edge of the dash up and away from the frame and floor matt.
3. Raise dash up and pass steering wheel through instrument panel hole in dash and remove the dash from
the vehicle.
Page 4-4
2005-2006 HUV4210-G, 4210-E, 4210-GXP, 4210-EXP Maintenance and Service Manual
Front Body
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