Hydraulic Reservoir - Toro Reelmaster 5200-D Service Manual

Hydraulic Reservoir

30 to 60 in–lb
(3.4 to 6.8 N–m)
Never Seez
1. Hydraulic reservoir
2. Tank breather
3. Filler screen
4. Dipstick
5. Flange gasket
6. Plastic plug
7. O-ring
8. Tank cover
9. hydraulic hose
10. O-ring
11. Hydraulic straight fitting
12. O-ring
13. Cap screw
14. Tank manifold
15. Lock nut
16. Hydraulic plug fitting
Removal
1. Park machine on a level surface, lower cutting units,
stop engine, engage parking brake, and remove key
from the ignition switch.
Note: The electrical harness dose not have to be dis-
connected to remove the right fender and control con-
sole from the frame.
2. Remove right fender with control console attached
enough to allow removal of the hydraulic reservoir.
3. Drain reservoir into a suitable container (see Change
Hydraulic Fluid).
4. Remove oil tank using Figure 100 as a guide.
Hydraulic System
2
37
25
8
5
1
44
48
42 43
41
39
40
11
38
9
36
30
10
12
34
35
33
17. Hydraulic hose
18. Hose clamp
19. Hydraulic hose
20. hydraulic hose
21. 90_ hydraulic fitting
22. O-ring
23. Hydraulic straight fitting
24. O-ring
25. Breather adapter
26. 45_ hydraulic fitting
27. Hydraulic suction hose
28. Suction strainer
29. Hydraulic hose
30. Hydraulic filter head assembly
31. R-clamp
32. Washer head screw
6
13
7
4
3
11 12
10
9
24
26
24
22
12
23 20
21 22
18
23
28
18
27
21
29 Tread
45
10
Sealant
12
31
32
Figure 100
Hydraulic Reservoir Inspection
1. Clean hydraulic reservoir and suction strainer with
solvent.
2. Inspect hydraulic reservoir for leaks, cracks, or other
damage.
Hydraulic Reservoir Installation
1. Install reservoir using Figure 100 as a guide.
Note: When applying Permabond LH150 or equiva-
lent to the threads of the suction strainer, do not apply
sealant to the first thread.
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14
15
12
12 16
17
18
19
24
47
22
46
33. Hydraulic filter element
34. 90_ hydraulic filter
35. Cap screw
36. Flat washer
37. Flange head screw
38. Grommet
39. Hydraulic plug
40. Flat washer
41. Lock washer
42. Cap screw
43. Drain plug
44. O-ring
45. Hydraulic hose
46. 90_ hydraulic fitting
47. Drain hose
48. O-ring
Reelmaster 5200-D/5400-D