Inspection - Toro Reelmaster 5200-D Service Manual

1. Gearbox housing
2. Knuckle cover
3. Knuckle housing
4. Outer axle shaft
5. Outer axle bevel gear
7. Remove knuckle cover bolts. Separate knuckle cov-
ers from knuckle housing. Remove outer bevel gear
(Fig. 12).
8. Remove outer axle shaft and bevel gear from
knuckle housing.
9. Remove the steering arms (Fig. 10).
10.Remove knuckle arm capscrews. Pull the knuckle
arm from the gearbox housing.
11. Pull the knuckle housing from the gearbox housing.
Reelmaster 5200-D/5400-D
5
3
4
2
Figure 12
6. Knuckle arm
7. Bearing retainer
8. Knuckle pin
9. Inner bevel gear
10. Needle bearing
Page 9 - 11
6
14
2
11. Washer
12. Spacer
13. Bearing
14. Outer bevel gear
12.Remove the bearing retainer screws. Separate the
bearing retainer from the gearbox housing.
13.Remove the knuckle pin and the inner bevel gear.

Inspection

1. Inspect all gears, shafts, bearings, cases, and cov-
ers for damage and wear. Replace components as ne-
cessary.
Note: Differential ring and pinion gears are a matched
set, and must be replaced as a set.
Rev. A
12
8
7
11
10
1
13
9
4WD Rear Axle
(Unit Serial No. 80001 - 99999)