ABB Relion 650 Series Commissioning Manual
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ABB Relion 650 Series Commissioning Manual

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  • Page 1 ® Relion 650 series Bay control REC650 Commissioning Manual...
  • Page 3 Document ID: 1MRK 511 209-UEN Issued: September 2009 Revision: - Product version: 1.0 © Copyright 2009 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 (Low-voltage directive 2006/95/EC). This conformity is proved by tests conducted by ABB AB in accordance with the generic standard EN 50263 for the EMC directive, and with the standards EN 60255-5 and/or EN 50178 for the low voltage directive.
  • Page 6 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 7 Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Table of contents Table of contents Section 1 Introduction...............7 This manual..................7 Intended audience................7 Product documentation...............8 Product documentation set............8 Document revision history.............9 Related documents................9 Symbols and conventions..............10 Safety indication symbols............10 Manual conventions..............11 Functions included in 650 series IEDs........11 Section 2 Starting up..............17 Factory and site acceptance testing..........17 Commissioning checklist..............17 Checking the power supply..............18...
  • Page 10 Table of contents Releasing the function to be tested..........32 Verifying analog primary and secondary measurement....33 Testing protection functionality............34 Section 5 Testing functionality............35 Testing disturbance report..............35 Introduction..................35 Disturbance report settings............35 Disturbance recorder (DR)............35 Event recorder (ER) and Event list (EL)........36 Identifying the function to test in the technical reference manual .....................37 Testing current protection functions..........37 Instantaneous phase overcurrent protection PHPIOC....37...
  • Page 11 Table of contents Measuring the operate limit of set values.......52 Completing the test..............53 Pole discordance protection CCRPLD........53 Verifying the settings..............53 Completing the test..............54 Broken conductor check BRCPTOC...........54 Measuring the operate and time limit of set values....54 Completing the test..............55 Directional under-power protection GUPPDUP......55 Verifying the settings..............55 Completing the test..............57 Directional over-power protection GOPPDOP......57...
  • Page 12 Table of contents Measuring the operate value for the zero sequence function ..................67 Checking the operation of the du/dt and di/dt based function ..................68 Completing the test..............68 Testing control functions..............69 Synchronizing and energizing check SESRSYN......69 Testing the synchronizing function.........70 Testing the synchrocheck............71 Testing the energizing check..........73 Testing the voltage selection..........75 Completing the test..............75...
  • Page 13 Table of contents Resetting the configuration............88 Changing and setting the password..........89 Identifying IED application problems...........89 Inspecting the wiring...............89 Section 7 Glossary.................93 REC650 Commissioning Manual...

  • Page 15: Section 1 Introduction

    Section 1 1MRK 511 209-UEN - Introduction Section 1 Introduction This manual The commissioning manual contains instructions on how to commission the IED. The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase. The manual provides procedures for checking of external circuitry and energizing the IED, parameter setting and configuration as well as verifying settings by secondary injection.

  • Page 16: Product Documentation

    Section 1 1MRK 511 209-UEN - Introduction Product documentation 1.3.1 Product documentation set Engineering manual Engineering manual Engineering manual Installation manual Installation manual Installation manual Commissioning manual Commissioning manual Commissioning manual Operation manual Operation manual Operation manual Service manual Service manual Service manual Application manual Application manual...

  • Page 17: Document Revision History

    Section 1 1MRK 511 209-UEN - Introduction of testing an IED in a substation which is not in service. The chapters are organized in chronological order in which the IED should be commissioned. The operation manual contains instructions on how to operate the IED once it has been commissioned.

  • Page 18: Symbols And Conventions

    Section 1 1MRK 511 209-UEN - Introduction Documents related to REC650 Identity number Product Guide, configured 1MRK 511 211-BEN Type test certificate 1MRK 511 211-TEN 650 series manuals Identity number Operation manual 1MRK 500 088-UEN Communication protocol manual, DNP3 1MRK 511 224-UEN Communication protocol manual, IEC 61850 1MRK 511 205-UEN Engineering manual...

  • Page 19: Manual Conventions

    Section 1 1MRK 511 209-UEN - Introduction 1.4.2 Manual conventions Conventions used in IED manuals. A particular convention may not be used in this manual. • Abbreviations and acronyms in this manual are spelled out in Glossary. Glossary also contains definitions of important terms. •...
  • Page 20 Section 1 1MRK 511 209-UEN - Introduction IEC 61850 ANSI Function description UV2PTUV Two step undervoltage protection OV2PTOV Two step overvoltage protection ROV2PTOV Two step residual overvoltage protection LOVPTUV Loss of voltage check Frequency protection SAPTUF Underfrequency function SAPTOF Overfrequency function SAPFRC Rate-of-change frequency protection Table 2:...
  • Page 21 Section 1 1MRK 511 209-UEN - Introduction IEC 61850 ANSI Function description SPC8GGIO Single point generic control 8 signals AUTOBITS AutomationBits, command function for DNP3.0 Secondary system supervision CCSRDIF Current circuit supervision SDDRFUF Fuse failure supervision TCSSCBR Breaker close/trip circuit monitoring Logic SMPPTRC Tripping logic...
  • Page 22 Section 1 1MRK 511 209-UEN - Introduction IEC 61850 ANSI Function description CMSQI Current sequence component measurement VMSQI Voltage sequence measurement VNMMXU Phase-neutral voltage measurement CNTGGIO Event counter DRPRDRE Disturbance report AxRADR Analog input signals BxRBDR Binary input signals SPGGIO IEC61850 generic communication I/O functions SP16GGIO IEC61850 generic communication I/O functions 16 inputs...
  • Page 23 Section 1 1MRK 511 209-UEN - Introduction IEC 61850 Function description CHNGLCK Change lock function ATHSTAT Authority status ATHCHCK Authority check REC650 Commissioning Manual...

  • Page 25: Section 2 Starting Up

    Section 2 1MRK 511 209-UEN - Starting up Section 2 Starting up Factory and site acceptance testing Testing the proper IED operation is carried out at different occasions, for example: • Acceptance testing • Commissioning testing • Maintenance testing This manual describes the workflow and the steps to carry out the commissioning testing.

  • Page 26: Checking The Power Supply

    IED start-up sequence The following sequence is expected when the IED is energized. • The green Ready LED starts instantly flashing and the ABB logo is shown on the LCD. • After approximately 30 seconds "Starting" is shown on the LCD.

  • Page 27: Setting Up Communication Between Pcm600 And The Ied

    Section 2 1MRK 511 209-UEN - Starting up Setting up communication between PCM600 and the IED The communication between the IED and PCM600 is independent of the used communication protocol within the substation or to the NCC. The communication media is always Ethernet and the used protocol is TCP/IP. Each IED has an Ethernet interface connector on the front and on the rear side.
  • Page 28 Section 2 1MRK 511 209-UEN - Starting up IP address of the front port, if the front and rear port are set to the same subnet. Setting up the PC or workstation for point to point access to IEDs front port A special cable is requested to connect two physical Ethernet interfaces together without a hub, router, bridge or switch in between.
  • Page 29 Section 2 1MRK 511 209-UEN - Starting up IEC09000355-1-en.vsd IEC09000355 V1 EN Figure 3: Select: Network connections Select Properties in the status window, see Figure IEC09000356-1-en.vsd IEC09000356 V1 EN Figure 4: Right-click Local Area Connection and select Properties Select the TCP/IP protocol from the list of configured components using this connection and click Properties, see Figure REC650...
  • Page 30 Section 2 1MRK 511 209-UEN - Starting up IEC09000357-1-en.vsd IEC09000357 V1 EN Figure 5: Select the TCP/IP protocol and open Properties Select Obtain an IP address automaticallyif the parameter DHCPServer is set to On, see Figure IEC09000358-1-en.vsd IEC09000358 V1 EN Figure 6: Select: Obtain an IP address automatically Select Use the following IP address and define IP address and Subnet mask if...

  • Page 31: Writing An Application Configuration To The Ied

    Section 2 1MRK 511 209-UEN - Starting up IEC09000658-1-en.vsd IEC09000658 V1 EN Figure 7: Select: Use the following IP address Close all open windows and start PCM600. Setting up the PC to access the IED via a network This task depends on the used LAN/WAN network. PC and IED must belong to the same subnetwork.

  • Page 32: Checking Ct Circuits

    Section 2 1MRK 511 209-UEN - Starting up See the engineering manual for information on how to create or modify an application configuration and how to write to IED. Set setting parameters through the LHMI. See the operation manual for information on how to change a setting from the LHMI. Checking CT circuits •...

  • Page 33: Checking The Rtxp Test Switch

    Section 2 1MRK 511 209-UEN - Starting up The primary injection test verifies the VT ratio and the wiring all the way through from the primary system to the IED. Injection must be performed for each phase-to- neutral circuit and each phase-to-phase pair. In each case voltages in all phases and neutral are measured.

  • Page 34: Checking Binary Input And Output Circuits

    Section 2 1MRK 511 209-UEN - Starting up 2.11 Checking binary input and output circuits 2.11.1 Binary input circuits Preferably, disconnect the binary input connector from the binary input cards. Check all connected signals so that both input level and polarity are in accordance with the IEDs specifications.

  • Page 35: Section 3 Establishing Connection And Verifying The Iec 61850 Station Communication

    Section 3 1MRK 511 209-UEN - Establishing connection and verifying the IEC 61850 station communication Section 3 Establishing connection and verifying the IEC 61850 station communication Setting the station communication To enable IEC 61850 station communication: • The IEC 61850-8-1 station communication functionality must be on in the LHMI.

  • Page 37: Section 4 Testing Ied Operation

    Section 4 1MRK 511 209-UEN - Testing IED operation Section 4 Testing IED operation Preparing the IED to verify settings If a test switch is included, start preparation by making the necessary connections to the test switch. This means connecting the test equipment according to a specific and designated IED terminal diagram.

  • Page 38: Activating Test Mode

    Section 4 1MRK 511 209-UEN - Testing IED operation In LHMI the sensitive directional earth fault protection SDEPSDE parameter group 4 is active indicated by the * next to #4 and the test of the SDEPSDE must be performed according to the instructions given for the setting OpMode and setting value 3I03U0cosfi.

  • Page 39: Preparing The Connection To The Test Equipment

    Section 4 1MRK 511 209-UEN - Testing IED operation slower back-up measuring functions without the interference from faster measuring functions. Test mode is indicated when the yellow Start LED flashes. Procedure Browse to Main menu/Tests/IED test mode/1:TESTMODE Set parameter TestMode to On and save the changes. As a consequence the yellow Start LED will start flashing as a reminder and remains flashing until the test mode is switched off.

  • Page 40: Connecting Test Equipment To The Ied

    Section 4 1MRK 511 209-UEN - Testing IED operation Connecting test equipment to the IED Connect the test equipment according to the IED specific connection diagram. Pay attention to the current polarity. Make sure that the connection of input and output current terminals and the connection of the residual current conductor is correct.

  • Page 41: Verifying Analog Primary And Secondary Measurement

    Section 4 1MRK 511 209-UEN - Testing IED operation The Function test modes menu is located in LHMI under Main menu/Tests/ Function test modes. Browse to the function instance that should be released. Set parameter Blocked for the selected function to Yes. Verifying analog primary and secondary measurement Verify that the connections are correct and that measuring and scaling is correctly.

  • Page 42: Testing Protection Functionality

    Section 4 1MRK 511 209-UEN - Testing IED operation Table 5: Measurement functions Function Quantity Description CMMXU IL1 to IL3 amplitude, range and angle CMSQI ; I1 and I2 amplitude, range and angle CVMMXN S; P; Q; PF; Ilag; Ilead; U; I and amplitude, range and angle VMMXU UL12 to UL31 i.e.

  • Page 43: Section 5 Testing Functionality

    Section 5 1MRK 511 209-UEN - Testing functionality Section 5 Testing functionality Testing disturbance report 5.1.1 Introduction The following sub-functions are included in the disturbance report function: • Disturbance recorder • Event list • Event recorder • Fault locator • Trip value recorder •...

  • Page 44: Event Recorder (Er) And Event List (El)

    Section 5 1MRK 511 209-UEN - Testing functionality 1.1. Enter on the row at the bottom of the HMI called Manual Trig. The newly performed manual trig will result in a new row. 1.2. Navigate to General information or to Trip values to obtain more detailed information.

  • Page 45: Identifying The Function To Test In The Technical Reference Manual

    Section 5 1MRK 511 209-UEN - Testing functionality The internal FIFO register of all events will appear when the event viewer is launched. When the IED is brought into normal service it is recommended to delete all events resulting from commissioning tests to avoid confusion in future fault analysis. All event in the IED can be cleared in the local HMI under Main Menu/Clear/Clear internal event list or Main menu/Clear/Clear process event list.

  • Page 46: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Inject a phase current into the IED with an initial value below that of the setting. Increase the injected current until the TRIP signal appears. Switch the fault current off. Observe to not exceed the maximum permitted overloading of the current circuits in the IED Compare the measured operating current with the set value.

  • Page 47: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality If reverse directional function is selected, set the injection current to lag the polarizing voltage by an angle equal to 260° (equal to 80° + 180°). Increase the injected current and note the operated value of the tested step of the function.

  • Page 48: Measuring The Operate Limit Of Set Values

    Section 5 1MRK 511 209-UEN - Testing functionality • Phase-to-earth fault Ensure that the maximum continuous current, supplied from the current source used for the test of the IED, does not exceed four times the rated current value of the IED. 5.3.3.1 Measuring the operate limit of set values Procedure...

  • Page 49: Four Step Non-Directional Residual Overcurrent Protection

    Section 5 1MRK 511 209-UEN - Testing functionality voltage by an angle equal to the set reference characteristic angle (AngleRCA) if the forward directional function is selected. If reverse directional function is selected, set the injection current to lag the polarizing voltage by an angle equal to RCA+ 180°.

  • Page 50: Measuring The Operate And Time Limit For Set Values

    Section 5 1MRK 511 209-UEN - Testing functionality Values of the logical signals are available on the local HMI under: Main menu/ Tests/Function status/<Function group>/<Function>/<1:Function>. The Signal monitoring tool in PCM600 shows the same signals that are available on the LHMI. Figure shows the principal connection of the test-set during the test of the sensitive directional residual overcurrent protection.
  • Page 51 Section 5 1MRK 511 209-UEN - Testing functionality Measure the operate time of the timer by injecting a current two times the set INcosPhi> value and the polarizing voltage 1.2 · UNRel>. Tinv = kSN · Sref / 3I · cos (φ) 0test (Equation 1) EQUATION2228 V1 EN...
  • Page 52 Section 5 1MRK 511 209-UEN - Testing functionality RCADir = 0º Operate area Instrument transformer RCAcomp angle error Characteristic after angle compensation (to prot) (prim) en06000651.vsd IEC06000651 V2 EN Figure 10: Explanation of RCAcomp. Operation mode 3I · 3U · cosφ Procedure: Set the polarizing voltage to 1.2 ·...
  • Page 53 Section 5 1MRK 511 209-UEN - Testing functionality × × × Tinv kSN Sref cos( ) test test (Equation 2) EQUATION2065 V1 EN Compare the result with the expected value. The expected value depends on whether definite or inverse time was selected. Continue to test another function or complete the test by setting the test mode to off.
  • Page 54 Section 5 1MRK 511 209-UEN - Testing functionality RCADir = 0º ROADir = 80º Operate area en06000652.vsd IEC06000652 V2 EN Figure 11: Example characteristic Non-directional earth fault current protection Procedure Measure that the operate current is equal to the INNonDir> setting. The function activates the START and STDIRIN output.

  • Page 55: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality 5.3.5.2 Completing the test Continue to test another function or end the testing by setting the parameter TestMode to Off under Main menu/Tests/IED test mode/1:TESTMODE. If another function is tested, then set the parameter Blocked to No, under Main menu/ Tests/Function test modes/<Function group>/<Function>/<1:Function>...

  • Page 56: Checking The Phase Current Operate Value, Ip

    Section 5 1MRK 511 209-UEN - Testing functionality value of residual (EF) current “IN” set lower than IP> is easiest checked in back- up trip mode 1 out of 4. IP> 5.3.7.1 Checking the phase current operate value, Check the current level IP> where setting FunctionMode=Current and setting BuTripMode=1 out of 3 or 2 out of 4 as set under Main menu/Settings/IED Settings/CCRBRF(50BF)/1:CCRBRF.

  • Page 57: Verifying The Re-Trip Mode

    Section 5 1MRK 511 209-UEN - Testing functionality Disconnect AC and start input signals. 5.3.7.4 Verifying the re-trip mode Choose the mode below, which corresponds to the actual case. In the cases below it is assumed that FunctionMode=Current as set under Main menu/Settings/IED Settings/CCRBRF(50BF)/1:CCRBRF.
  • Page 58 Section 5 1MRK 511 209-UEN - Testing functionality Checking that back-up tripping is not achieved at normal CB tripping Use the actual tripping modes. The case below applies to re-trip with current check. Procedure: Apply the fault condition, including start of CCRBRF, with phase current well above set value “IP”...

  • Page 59: Verifying The Case Retripmode = No Cb Pos Check

    Section 5 1MRK 511 209-UEN - Testing functionality RetripMode = No CB Pos Check 5.3.7.6 Verifying the case It is assumed that re-trip without current check is selected, RetripMode = No CB Pos Check check. Procedure: Set FunctionMode = Contact Apply input signal for CB closed to input CBCLD Apply input signal, for start of CCRBRF.

  • Page 60: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Apply the fault and the start again. The value of current should be below the set value I>BlkCont. Arrange disconnection of BC closed signal(s) well before set back-up trip time t2. It simulates a correct CB tripping. Verify that back-up trip is not achieved.

  • Page 61: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Switch off the fault current. For a short while inject a current (fault current) in same phase to about 90% of the set operating current, and switch the current off with the switch. Switch the fault current on.

  • Page 62: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Activate input CLOSECMD on CCRPLD function block and measure the operating time of the CCRPLD protection. Set measured current in one phase to 110% of CurrRelLevel Deactivate input CLOSECMD. Set measured current in one phase to 90% of CurrRelLevel.

  • Page 63: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Check that the input logical signal BLOCK to the function block BRCPTOC is logical zero and note on the local HMI that the output signal TRIP from the function block BRCPTOC is equal to the logical 0. Set the measured current (fault current) in one phase to about 110% of the set operating current IP>.
  • Page 64 Section 5 1MRK 511 209-UEN - Testing functionality can be controlled. During the test the analog outputs of active and reactive power shall be monitored. Procedure Connect the test set for injection of voltage and current corresponding to the mode to be used in the application. If a three phase test set is available this could be used for all the modes.

  • Page 65: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Mode Set value: Formula used for complex power calculation = × × (Equation 10) EQUATION1703 V1 EN = × × (Equation 11) EQUATION1704 V1 EN = × × (Equation 12) EQUATION1705 V1 EN Adjust the injected current and voltage to the set values in % of IBase and UBase (converted to secondary current and voltage).

  • Page 66: Verifying The Settings

    Section 5 1MRK 511 209-UEN - Testing functionality 5.3.12.1 Verifying the settings The overpower protection shall be set to values according to the real set values to be used. The test is made by means of injection of voltage and current where the amplitude of both current and voltage and the phase angle between the voltage and current can be controlled.

  • Page 67: Testing Voltage Protection Functions

    Section 5 1MRK 511 209-UEN - Testing functionality Testing voltage protection functions 5.4.1 Two step undervoltage protection UV2PTUV Prepare the IED for verification of settings as outlined in 4.1 "Preparing the IED to verify settings". Values of the logical signals are available on the local HMI under: Main menu/ Tests/Function status/<Function group>/<Function>/<1:Function>.

  • Page 68: Two Step Overvoltage Protection Ov2Ptov

    Section 5 1MRK 511 209-UEN - Testing functionality 5.4.2 Two step overvoltage protection OV2PTOV Prepare the IED for verification of settings as outlined in 4.1 "Preparing the IED to verify settings". Values of the logical signals are available on the local HMI under: Main menu/ Tests/Function status/<Function group>/<Function>/<1:Function>.

  • Page 69: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Apply the single phase voltage either to a single phase voltage input or to a residual voltage input with the start value below the set value U1> Slowly increase the value until ST1 appears Note the operate value and compare it with the set value.

  • Page 70: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality No TRIP signal should appear. 10. Reset the VTSU binary input. 11. Inject the measured voltages to their rated values for at least set tRestore time. 12. Activate the BLOCK binary input. 13.

  • Page 71: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Extended testing Procedure: The test above can be repeated to check the time to reset. The tests above can be repeated to test the voltage dependent inverse time characteristic. Verification of the low voltage magnitude blocking Procedure: Check that the IED settings are appropriate, especially the StartFrequencyand the tDelay and the MinValFreqMeas in the SMAI preprocessing function.

  • Page 72: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Check that you have appropriate settings in the IED, especially the START value and the definite time delay. Supply the IED with three-phase voltages at their rated values. Slowly increase the frequency of the applied voltage, until the START signal appears.

  • Page 73: Testing Secondary System Supervision Functions

    Section 5 1MRK 511 209-UEN - Testing functionality Testing secondary system supervision functions 5.6.1 Current circuit supervision CCSRDIF Prepare the IED for verification of settings as outlined in 4.1 "Preparing the IED to verify settings". Values of the logical signals are available on the local HMI under: Main menu/ Tests/Function status/<Function group>/<Function>/<1:Function>.

  • Page 74: Checking That The Binary Inputs And Outputs Operate As Expected

    Section 5 1MRK 511 209-UEN - Testing functionality Values of the logical signals are available on the local HMI under: Main menu/ Tests/Function status/<Function group>/<Function>/<1:Function>. The Signal monitoring tool in PCM600 shows the same signals that are available on the LHMI. The verification is divided in two main parts.

  • Page 75: Measuring The Operate Value For The Zero Sequence Function

    Section 5 1MRK 511 209-UEN - Testing functionality Procedure Simulate normal operating conditions with the three-phase currents in phase with their corresponding phase voltages and with all of them equal to their rated values. Slowly decrease the measured voltage in one phase until the BLKU signal appears.

  • Page 76: Checking The Operation Of The Du/Dt And Di/Dt Based Function

    Section 5 1MRK 511 209-UEN - Testing functionality × (Equation 16) IEC00000276 V1 EN Where: and U = the measured phase voltages. IEC00000275 V1 EN Compare the result with the set value (consider that the set value 3U0> is in percentage of the base voltage of the zero sequence operating voltage.

  • Page 77: Testing Control Functions

    Section 5 1MRK 511 209-UEN - Testing functionality another function is tested, then set the parameter Blocked to No, under Main menu/ Tests/Function test modes/<Function group>/<Function>/<1:Function> for the function, or for each individual function in a chain, to be tested next. Remember to set the parameter Blocked to Yes, for each individual function that has been tested.

  • Page 78: Testing The Synchronizing Function

    Section 5 1MRK 511 209-UEN - Testing functionality • AutoEnerg = On/Off/DLLB/DBLL/Both • ManEnerg = Off • Operation = Off, On • Activation of the voltage selection function if applicable The tests explained in the test procedures below describe the settings, which can be used as references during testing before the final settings are specified.

  • Page 79: Testing The Synchrocheck

    Section 5 1MRK 511 209-UEN - Testing functionality The voltage inputs used are: ULine UL1, UL2 or UL3voltage inputs on the IED U-Bus U-Bus voltage input on the IED Testing the frequency difference The frequency difference is in the example set at 0.20 Hz on the local HMI, and the test should verify that operation is achieved when the FreqDiffMax frequency difference is lower than 0.20 Hz.
  • Page 80 Section 5 1MRK 511 209-UEN - Testing functionality Apply voltages U-Line (e.g.) = 80% UBase and U-Bus = 80% UBase. Check that the AUTOSYOK and MANSYOK outputs are activated. The test can be repeated with different voltage values to verify that the function operates within the set UDiffSC values.

  • Page 81: Testing The Energizing Check

    Section 5 1MRK 511 209-UEN - Testing functionality synchrocheck respectively and that operation is blocked when the frequency difference is bigger. Test with FreqDiff = 0 mHz Test with a frequency difference outside the set limits for manual and auto synchrocheck respectively.
  • Page 82 Section 5 1MRK 511 209-UEN - Testing functionality Testing the dead line live bus (DLLB) The test should verify that the energizing check function operates for a low voltage on the U-Line and for a high voltage on the U-Bus. This corresponds to the energizing of a dead line to a live bus.

  • Page 83: Testing The Voltage Selection

    Section 5 1MRK 511 209-UEN - Testing functionality Verify the local HMI setting AutoEnerg to be Off and ManEnerg to be DBLL. Set the parameter ManEnergDBDL to On. Apply a single-phase voltage of 30% UBase to the U-Bus and a single-phase voltage of 30% UBase to the U-Line.
  • Page 84 Figure illustrates a suggested testing arrangement, where the circuit-breaker (CB) is simulated by an external bi-stable relay (BR), for example a relay type RXMVB2 or RXMD or Breaker Simulator of ABB. The following manual switches are used: • Switch or push-button to close (SC) •...

  • Page 85: Preparation Of The Verification

    Section 5 1MRK 511 209-UEN - Testing functionality • Protection or control unit, Intelligent electronic device (IED), configured and with settings entered. • Configuration diagram for the IED • Terminal diagram for the IED, or plant circuit diagram including the IED •...

  • Page 86: Switching The Auto-Reclosing Function On And Off

    Section 5 1MRK 511 209-UEN - Testing functionality If SYNC as an internal function or external device is not operated by the injection, it may be connected as a permanent high signal or controlled by a switch. Read and make notes of the reclosing operation counters. Local HMI tree: Main menu/Tests/Function status/Control/SMBRREC(79,0->1)/ 1:SMBRREC...

  • Page 87: Checking The Reclosing Conditions

    Section 5 1MRK 511 209-UEN - Testing functionality The auto-reclosing open time and the sequence should be checked, for example in the event recording. Check also the operation indications (disturbance report) and the operation counters. Main menu/Tests/Function status/SMBRREC(79,0->1)/1:SMBRREC Should the operation not be as expected, this should be investigated. It could be caused by an inappropriate setting or missing condition such as CBREADY (or SYNC at three-phase reclosing).

  • Page 88: Completing The Test

    Section 5 1MRK 511 209-UEN - Testing functionality Keep the CB simulator BR closed. Remove the CBREADY signal by opening SRY. Apply a fault and thereby a START signal. Check that no reclosing takes place. Checking the influence of synchrocheck (at three-phase reclosing) Procedure: Check that the auto-reclosing function is operative, for example, by making a three-phase reclosing shot with the synchrocheck condition.

  • Page 89: Interlocking

    Section 5 1MRK 511 209-UEN - Testing functionality reason, test the total function in a system, that is, either in a complete delivery system as an acceptance test (FAT/SAT) or as parts of that system. If a block/unblock command is sent from remote to function, while the IED is shut down, this command will not be recognized after the start up, thus the command that was sent prior to the shut down is used.

  • Page 90: Circuit Breaker Lockout

    Section 5 1MRK 511 209-UEN - Testing functionality Check that AutoLock and TripLockout are both set to Off. Initiate a three-phase fault An adequate time interval between the faults should be considered, to overcome a reclaim time caused by the possible activation of the autorecloser (SMBRREC) function.

  • Page 91: Testing Monitoring Functions

    Section 5 1MRK 511 209-UEN - Testing functionality Testing monitoring functions 5.9.1 Event counter CNTGGIO The function can be tested by connecting a binary input to the counter under test and from outside apply pulses to the counter. The speed of pulses must not exceed 10 per second.

  • Page 93: Section 6 Troubleshooting

    Inspect the IED visually. • Inspect the IED visually to find any physical error causes. • If you can find some obvious physical damage, contact ABB for repair or replacement actions. Check whether the error is external or internal. •...

  • Page 94: Checking The Communication Link Operation

    Section 6 1MRK 511 209-UEN - Troubleshooting 6.1.3.1 Checking the communication link operation There are several different communication links on the product. First check that all communication ports that are used for communication are turned on. Check the front communication port RJ-45. 1.1.

  • Page 95: Indication Messages

    Section 6 1MRK 511 209-UEN - Troubleshooting All the LEDs are tested by turning them on simultaneously. The LCD shows a set of patterns so that all the pixels are activated. After the test, the display returns to normal state. Indication messages 6.2.1 Internal faults...

  • Page 96: Warnings

    Section 6 1MRK 511 209-UEN - Troubleshooting 6.2.2 Warnings The warning message associated with the fault is found in the internal event list in the LHMI menu Main menu/Diagnostics/Internal events. The message includes the date, time, description and signal state for the fault. The current status of the internal fault signals can also be checked via the LHMI in Main menu/Diagnostics/ IED status/General.

  • Page 97: Changing And Setting The Password

    Section 6 1MRK 511 209-UEN - Troubleshooting 6.3.2 Changing and setting the password The password can only be set with PCM600. For more information, see PCM600 documentation. 6.3.3 Identifying IED application problems Navigate to the appropriate menu in the LHMI to identify possible problems. •...
  • Page 98 Section 6 1MRK 511 209-UEN - Troubleshooting • In LHMI, select Main menu/Tests/Binary input values/Binary input modules. Then navigate to the board with the actual binary input to be checked. • With PCM600, right-click the product and select Signal Monitoring. Then navigate to the actual I/O board and to the binary input in question.
  • Page 99 Section 6 1MRK 511 209-UEN - Troubleshooting GUID-31DF5495-91F1-4A4B-8FD5-50625038961E V1 EN Figure 16: Testing a trip contact 1 Trip contact under test 2 Current limiting resistor • To check the status of the output circuits driving the output relay via the LHMI, select Main menu/Tests/Binary output values/Binary output modules and then navigate to the board with the actual binary output to be checked.
  • Page 100 Section 6 1MRK 511 209-UEN - Troubleshooting In PCM600, only the result of these operations can be checked by right- clicking the product and selecting Signal Monitoring tool and then navigating to the actual I/O-board and the binary input in question. The activated output signal is indicated with a yellow-lit diode.

  • Page 101: Section 7 Glossary

    Section 7 1MRK 511 209-UEN - Glossary Section 7 Glossary Alternating current Application configuration tool within PCM600 A/D converter Analog to digital converter ADBS Amplitude dead-band supervision ANSI American National Standards Institute Autoreclosing ASCT Auxiliary summation current transformer Adaptive signal detection American Wire Gauge standard External bi-stable relay British standard...
  • Page 102 Section 7 1MRK 511 209-UEN - Glossary Current transformer Capacitive voltage transformer Delayed auto-reclosing DARPA Defense Advanced Research Projects Agency (The US developer of the TCP/IP protocol etc.) DBDL Dead bus dead line DBLL Dead bus live line Direct current Discrete Fourier transform DIP-switch Small switch mounted on a printed circuit board...
  • Page 103 Section 7 1MRK 511 209-UEN - Glossary General interrogation command Gas insulated switchgear GOOSE Generic object oriented substation event Global positioning system HDLC protocol High level data link control, protocol based on the HDLC standard HFBR connector Plastic fiber connector type Human machine interface HSAR...
  • Page 104 Section 7 1MRK 511 209-UEN - Glossary provides packet routing, fragmentation and re-assembly through the data link layer. 2. Ingression protection according to IEC standard IP 20 Ingression protection, according to IEC standard, level 20 IP 40 Ingression protection, according to IEC standard, level 40 IP 54 Ingression protection, according to IEC standard, level 54 Internal fail signal...
  • Page 105 Section 7 1MRK 511 209-UEN - Glossary Process bus Bus or LAN used at the process level, that is, in near proximity to the measured and/or controlled components Power supply module Parameter setting tool within PCM600 PT ratio Potential transformer or voltage transformer ratio PUTT Permissive underreach transfer trip RASC...
  • Page 106 Section 7 1MRK 511 209-UEN - Glossary Trip circuit supervision Transmission control protocol. The most common transport layer protocol used on Ethernet and the Internet. TCP/IP Transmission control protocol over Internet Protocol. The de facto standard Ethernet protocols incorporated into 4.2BSD Unix.
  • Page 107 Section 7 1MRK 511 209-UEN - Glossary Three times zero-sequence current. Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage REC650 Commissioning Manual...
  • Page 110 Contact us ABB AB Substation Automation Products SE-721 59 Västerås, Sweden Phone +48 (0) 21 34 20 00 +48 (0) 21 14 69 18 www.abb.com/substationautomation...

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