ABB ACS800-17 Manuals

Manuals and User Guides for ABB ACS800-17. We have 4 ABB ACS800-17 manuals available for free PDF download: Hardware Manual, Manual

ABB ACS800-17 Hardware Manual

ABB ACS800-17 Hardware Manual (236 pages)

ACS800 55 to 2500 kW / 75 to 2800 hp

Brand: ABB | Category: Controller | Size: 9.67 MB

Table of Contents

Table of Contents

13
- Safety Instructions
  5
  - What this Chapter Contains
    5
  - Usage of Warnings and Notes
    5
  - Installation and Maintenance Work
    6
    
    Grounding
    9
    
    Fibre Optic Cables
    10
  - Operation
    11
  - Permanent Magnet Motor Drives
    12
    
    Installation and Maintenance Work
    12
    
    Inverter Control Program
    12
    
    Operation
    12
    
    Table of Contents
    13
Table of Contents

20
- About this Manual
  
  21
  - What this Chapter Contains
    21
  - Target Audience
    21
  - Common Chapters for Multiple Products
    21
  - Categorization According to the Frame Size
    21
  - Contents
    22
  - Installation and Commissioning Flowchart
    23
  - Inquiries
    24
  - Terms and Abbreviations
    24
- The ACS800-17
  
  27
  - What this Chapter Contains
    27
    
    Cabinet Line-Up
    27
    
    Frame R6
    28
    
    Frame R7I
    29
    
    Frame R8I
    30
    
    Swing-Out Frame
    31
    
    Cabling Direction
    33
  - Single-Line Circuit Diagram of the Drive
    35
  - Operation Principle
    36
    
    AC Voltage and Current Waveforms
    36
    
    Line-Side Converter
    36
    
    Frame R6
    37
    
    Frame R7 and up
    37
    
    Motor-Side Converter
    37
  - Controls
    38
    
    Control Interfaces of the Drive
    38
    
    Air Circuit Breaker (Q1 in Frame Size 2×R8I and Up)
    39
    
    Auxiliary Power Switch (Q100 in Frame Size 2×R8I and Up)
    39
    
    Door Switches
    39
    
    Earthing Switch (Q9 in Frame Size 2×R8I and Up)
    39
    
    Main Switch-Disconnector (Q1 in Frame Size R6 to R8I)
    39
    
    Other Door Switches
    39
    
    Control Panel
    40
    
    To Control the Inverter Unit
    40
    
    To Control the Supply Unit
    40
    
    Block Diagram: Reference Select
    41
    
    Fieldbus Control of the Line-Side Converter
    41
  - Type Code
    42
    
    Frame Sizes R6, R7I and R8I
    42
    
    Frame Sizes 2×R8I to 6×R8I
    43
- Mechanical Installation
  
  47
  - What this Chapter Contains
    47
  - General
    47
  - Required Tools
    47
  - Moving the Unit
    48
    
    By Crane
    48
    
    By Fork-Lift or Pallet Truck
    49
    
    Laying the Unit on Its Back
    49
    
    On Rollers
    49
    
    Final Placement of the Unit
    50
  - Before Installation
    51
    
    Delivery Check
    51
  - Installation Procedure
    52
  - Fastening the Cabinet to the Floor (Non-Marine Units)
    53
    
    Clamping
    53
    
    Holes Inside the Cabinet
    54
  - Fastening the Unit to the Floor and Wall (Marine Units)
    55
  - Joining the Shipping Splits
    56
    
    Procedure
    56
    
    Connecting the DC Busbars and the PE Busbar
    57
    
    DC Busbars
    58
    
    PE Busbar
    58
  - Miscellaneous
    59
    
    Cable Conduit in the Floor below the Cabinet
    59
    
    Cooling Air Intake through Bottom of Cabinet
    60
    
    Example
    60
    
    Electric Welding
    61
- Planning the Electrical Installation
  
  63
- Electrical Installation
  
  81
  - What this Chapter Contains
    81
  - Option Coding
    81
  - Before Installation
    82
    
    Checking the Insulation of the Assembly
    82
    
    Drive
    82
    
    EMC Filter +E202
    82
    
    IT (Ungrounded) Systems
    82
    
    Motor and Motor Cable
    82
    
    Supply Cable
    82
    
    EMC Filter +E200
    83
    
    EMC Filter +E210
    83
  - Input Power Connection - Frame R6
    84
    
    Connection Diagram
    84
    
    Connection Procedure
    84
  - Input Power Connection - Frame R7I
    85
    
    Connection Diagram
    85
    
    Connection Procedure
    85
  - Input Power Connection - Frame R8I
    86
    
    Connection Diagram
    86
    
    Connection Procedure
    86
  - Input Power Connection - Frame 2×R8I and up
    87
    
    Connection Diagram
    87
    
    Connection Procedure
    87
  - Grounding of Shielded Single-Core Input Cables
    88
  - Motor Connection - Frame R6
    88
    
    Connection Diagram
    88
    
    Connection Procedure
    88
  - Motor Connection - Frame R7I
    89
    
    Connection Diagram
    89
    
    Connection Procedure
    89
  - Motor Connection - Frame R8I Units Without Option +E202 or +H359
    90
    
    Connection Diagram
    90
    
    Connection Procedure
    90
  - Motor Connection - Frame R8I with Option +E202 but Without +H359
    91
    
    Connection Diagram
    91
    
    Connection Procedure
    91
    
    Output Busbars
    91
  - Motor Connection - Units with Common Motor Terminal Cubicle (+H359)
    93
    
    Connection Diagram
    93
    
    Connection Procedure
    93
  - Motor Connection - Frame 2×R8I and up Without Common Motor Terminal Cubicle
    94
    
    Connection Diagram
    94
    
    Output Busbars
    94
    
    Connection Procedure
    95
  - Control Connections
    96
    
    Connection Procedure
    96
    
    Drive Control Connections
    96
    
    Supply Unit Control Connections
    96
  - Installation of Optional Modules and PC
    98
    
    Cabling of I/O and Fieldbus Modules
    98
    
    Cabling of Pulse Encoder Interface Module
    98
    
    Fibre Optic Links
    98
  - Tap Settings of the Auxiliary Voltage Transformer (Frame R8I and Up)
    99
- Motor Control and I/O Board (RMIO)
  
  101
  - What this Chapter Contains
    101
  - To Which Products this Chapter Applies
    101
  - Note on Cabinet-Installed ACS800 Drives
    101
  - Note on Terminal Labelling
    101
    
    External Control Connections (Non-US)
    102
    
    External Control Connections (US)
    103
  - RMIO Board Specifications
    104
    
    Analogue Inputs
    104
    
    Analogue Outputs
    104
    
    Auxiliary Power Output
    104
    
    Constant Voltage Output
    104
    
    Digital Inputs
    104
    
    24 V DC Power Input
    105
    
    DDCS Fibre Optic Link
    105
    
    Relay Outputs
    105
- Installation Checklist and Start-Up
  
  107
- Maintenance
  
  115
- Fault Tracing
  
  133
  - Faults and Warnings Displayed by the CDP-312R Control Panel
    133
    
    Conflicting ID Numbers
    133
    
    Warning/Fault Message from Unit Not Being Monitored by Control Panel
    133
  - Leds of the Drive
    134
- Technical Data
  
  135
  - What this Chapter Contains
    135
  - IEC Ratings
    135
    
    Derating
    136
    
    Symbols
    136
    
    Altitude Derating
    137
    
    Temperature Derating
    137
  - NEMA Ratings
    138
    
    Symbols
    139
  - ACS800-17 Frame Sizes and Power Module Types
    139
  - AC Fuses
    140
  - DC Fuses
    142
  - Input Power Connection
    143
  - Motor Connection
    145
  - Efficiency
    148
  - Cooling
    148
  - Degrees of Protection
    148
  - Ambient Conditions
    148
  - Materials
    149
  - Tightening Torques for Power Connections
    150
  - Applicable Standards
    150
  - CE Marking
    151
    
    Compliance with the European EMC Directive
    151
    
    Compliance with the European Low Voltage Directive
    151
    
    Compliance with the European Machinery Directive
    151
    
    Declaration of Conformity
    152
  - Compliance with en 61800-3:2004
    154
    
    Category C2
    154
    
    Category C3
    154
    
    Definitions
    154
    
    C-Tick" Marking
    155
    
    Category C4
    155
  - What this Chapter Contains
    157
  - Cabinet Line-Ups
    157
    
    R7I
    157
    
    R8I
    158
    
    4×R8I
    159
  - Frame R6
    160
  - Frame R7I
    162
  - Frame R7I with +E202/+E205/+H359
    167
  - Frame R7I, Marine Construction (+C121)
    175
  - Frame R8I
    178
  - Frame R8I with +E202/+H359
    184
  - Frame 2×R8I
    186
  - Frame 3×R8I
    196
  - Frame 4×R8I
    202
  - Frame 5×R8I
    208
  - Frame 6×R8I
    220
  - Product and Service Inquiries
    235
  - Product Training
    235
  - Providing Feedback on ABB Drives Manuals
    235
  - Document Library on the Internet
    235

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ABB ACS800-17 Hardware Manual

ABB ACS800-17 Hardware Manual (124 pages)

Brand: ABB | Category: DC Drives | Size: 3.44 MB

Table of Contents

Safety Instructions
5
What this Chapter Contains
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
Grounding
8
Fibre Optic Cables
8
Operation
9
Permanent Magnet Motor
10
Installation and Maintenance Work
10
Operation
10
Application Program
10
Table of Contents
11
Introduction
17
Overview of the Manual
17
Other Manuals
17
Delivery Check
17
Inquiries
18
Hardware Description
19
What this Chapter Contains
19
Main Components of the ACS800-17
19
Frame Sizes R6I to R9I
19
Frame Sizes R11I and R12I
19
Auxiliary Control Unit
20
Drive Section
20
Example
21
Inverter
21
Control Boards
21
Power Plate
23
Main Circuit Diagram
23
Voltages from the Supply Section
25
Use of Extra RDIO with Frame Size R12I
25
Mechanical Installation
27
What this Chapter Contains
27
General
27
Required Tools
27
Cabinet Construction
28
Moving of the Shipping Split
29
By Crane
29
By Fork-Lift
30
By Split Rollers (Not Allowed in Marine Versions)
30
Final Placement of the Shipping Splits
31
Removing the Lifting Lugs and Bars
31
Working Order of the Mechanical Installation
32
Fastening the Shipping Split to the Floor (Non-Marine Units)
33
Fastening Clamps
33
Holes Inside the Cabinet
34
Fastening the Shipping Splits to the Floor and Wall (Marine Units)
35
Joining the Shipping Splits
36
Working Order
36
Connecting the DC Busbar and the PE Busbar
37
Lifting a Double Roof
39
Miscellaneous
40
Cable Conduit in the Floor below the Cabinet
40
Electric Welding
41
Planning the Electrical Installation
43
What this Chapter Contains
43
Supply
43
Checking the Compatibility of the Motor
44
Protecting the Motor Winding and Bearings
44
Requirements Table
45
Permanent Magnet Synchronous Motor
48
Thermal Overload and Short-Circuit Protection
48
Fuses
48
Earth Fault (Ground Fault) Protection
48
Emergency Stop Devices
49
Immediate Removal of Power (Category 0)
49
Controlled Emergency Stop (Category 1)
49
Restarting after an Emergency Stop
49
Prevention of Unexpected Start
50
Selecting the Power Cables
50
General Rules
50
Alternative Power Cable Types
51
Motor Cable Shield
52
Additional US Requirements
52
Power Factor Compensation Capacitors
53
Equipment Connected to the Motor Cable
53
Installation of Safety Switches, Contactors, Connection Boxes, Etc
53
Before Opening a Contactor (DTC Control Mode Selected)
53
Relay Output Contacts and Inductive Loads
54
Selecting the Control Cables
55
Relay Cable
55
Control Panel Cable
55
Coaxial Cable (for Use with Advant Controllers AC 80/AC 800)
55
Connection of a Motor Temperature Sensor to the Drive I/O
56
Routing the Cables
56
Control Cable Ducts
57
Electrical Installation
59
What this Chapter Contains
59
Insulation Checks
59
Motor and Motor Cable
59
Input Power Cable Wiring Diagrams
60
Low Power Supply
60
High Power Supply
61
Motor Cable Wiring Diagrams
63
Single Inverters
64
Location of Power Cable Terminals (R6I, R7I)
65
Location of Power Cable Terminals (R8I, R9I)
66
Location of Motor Cable Terminals (R11I and R12I Bottom Entry)
67
Location of Motor Cable Terminals (R11I and R12I Top Exit)
68
About Power Cable Busbars and Use of Cable Lugs
69
Use of Conductive Sleeves of Power Cable Lead-Throughs
70
Use of Common Mode Filters on the Motor Cable
71
Control Cable Connections at Shipping Split Joints
72
External Control Cable Connections
73
Supply Unit Control Connections
73
EMC Earthing at the Cable Entry
73
Installation of Optional Modules and PC
77
Cabling of I/O and Fieldbus Modules
77
Pulse Encoder Installation
77
Fibre Optic Link
78
Motor Control and I/O Board (RMIO)
79
What this Chapter Contains
79
To Which Products this Chapter Applies
79
Note for Terminal Blocks X2 and 2TB
79
Note for External Power Supply
79
External Control Connections (Non-US)
80
External Control Connections (US)
81
RMIO Board Specifications
82
Analogue Inputs
82
Constant Voltage Output
82
Auxiliary Power Output
82
Analogue Outputs
82
Digital Inputs
82
Relay Outputs
83
DDCS Fibre Optic Link
83
24 VDC Power Input
83
Installation Checklist
85
What this Chapter Contains
85
General
85
Start-Up
87
What this Chapter Contains
87
General
87
Checks with no Voltage Connected
88
Connecting Voltage to the Drive
89
Checks with Voltage Connected to the Drive Section
90
On-Load Checks
90
Checks of the Overriding Control Link (if in Use)
90
Preventive Maintenance
91
What this Chapter Contains
91
General
91
Air Filters
91
Heatsink
91
Relays
91
Fan
91
Spare Modules
92
Capacitors
92
Reforming
92
Technical Data
97
What this Chapter Contains
97
Ratings
97
Output Current Temperature Derating
98
Derating Diagram
98
Input Power Connection
98
Motor Connection
99
Efficiency and Cooling Method
100
Ambient Conditions
101
Fuses
102
AC Fuses
102
IGBT Supply Unit DC Fuses
103
Cable Entries
103
Tightening Torque
103
Marking
103
Connection Holes
104
Cabinet
105
Cooling Air, Dimensions
106
Air Flow Requirements
107
Noise
108
Applicable Standards
108
Materials
108
Transportation
109
Disposal
109
CE Marking
109
Definitions
109
Compliance with the EMC Directive
110
Machinery Directive
110
CSA Marking
111
C-Tick" Marking
111
Definitions
111
Compliance with IEC 61800-3
112
Equipment Warranty and Liability
112
Dimensional Drawings
113
What this Chapter Contains
113

ABB ACS800-17 Hardware Manual

ABB ACS800-17 Hardware Manual (96 pages)

Brand: ABB | Category: Controller | Size: 3.57 MB

Table of Contents

ACS800 Single Drive Manuals
2
Table of Contents
5
Table of Contents

9
About this Manual

9
- What this Chapter Contains
  9
- Target Audience
  9
- Safety
  10
  - Acs800-02, Acs800-U2
    10
  - Acs800-07, Acs800-U7
    10
  - Acs800-17
    10
  - Acs800-37
    10
  - Units with Earth Fault Monitoring for IT (Ungrounded) Systems (+Q954)
    10
- Finding the Instructions of a Specific Drive Type
  10
- Contents
  11
- Literature References
  11
Prevention of Unexpected Start for ACS800-07/U7/17/37 (+Q950)

13
- What this Chapter Contains
  13
- To Which Drives this Chapter Applies
  13
- Description
  13
  - Applicable Standards
    13
- Wiring
  14
- Use
  14
- Circuit Diagram
  15
Category 0 Emergency Stop for ACS800-02/U2/07/U7/17/37 (+Q951, R6, R6I, R7, R7I, R8)

17
- What this Chapter Contains
  17
- To Which Drives this Chapter Applies
  17
- Description
  17
  - Category 0 Definition
    17
  - Implementation of Category 0 Stop in ACS800 in Brief
    17
  - Applicable Standards
    18
  - Operation
    18
- Wiring
  18
- Start-Up
  18
- Use
  19
  - How to Activate the Emergency Stop
    19
  - How to Deactivate the Emergency Stop
    19
- Circuit Diagram
  20
Category 0 Emergency Stop for ACS800-07/17/37 (+Q951, N×R8I)

21
Category 1 Emergency Stop for ACS800-07/U7 (+Q952, R6, R7, R8)

41
- What this Chapter Contains
  41
- To Which Drives this Chapter Applies
  41
- Description
  41
- Wiring
  44
- Start-Up
  44
- Use
  44
  - How to Activate the Emergency Stop
    44
  - How to Deactivate the Emergency Stop
    45
- Circuit Diagrams
  46
Category 1 Emergency Stop for ACS800-07/17/37 (+Q952, R6I, R7I, N×R8I)

51
Earth Fault Monitoring in IT (Ungrounded) Systems (+Q954)

83
- What this Chapter Contains
  83
- To Which Drives this Chapter Applies
  83
- Earth Fault Protection in TN (Grounded) Systems
  83
- Earth Fault Monitoring in IT (Ungrounded) Systems
  85
  - Applicable Standards
    86
- Safety
  86
  - Twelve-Pulse Units
    86
- Description of the +Q954 Option
  86
  - Operation Principle of the IRDH275
    88
- Technical Data
  89
  - Bender Insulation Monitoring Device IRDH275-435
    89
- Wiring
  89
- Start-Up
  89
- Fault Tracing
  89
- Circuit Diagrams
  91

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ABB ACS800-17 Manual

ABB ACS800-17 Manual (42 pages)

Brand: ABB | Category: Industrial Equipment | Size: 0.51 MB

Table of Contents

Table of Contents
2
Options Covered in this Manual
2
Introduction to the Manual
9
What this Chapter Contains
9
Applicability
9
Availability of the Options
9
Safety Instructions
9
Target Audience
9
Purpose of the Manual
9
Related Documents
9
Contents
10
Standard Features
11
Degree of Protection (B)
13
General
13
Definitions
14
Ip22 (B053)
14
Ip42 (B054)
14
Ip54 (B055)
14
Ip54R (B059)
15
Calculating the Required Static Pressure Difference
15
Example
15
Marine Construction
16
UL Listed
16
Construction (C)
16
Marine Construction (C121)
16
UL Listed (C129)
16
CSA Approved (C134)
17
Brake Choppers
18
Brake Resistors
18
Resistor Braking (D)
18
Brake Choppers (D150)
18
Brake Resistors (D151)
18
Filters (E)
19
General about EMC Filtering
19
Definitions
19
EMC Filter (E200)
19
Du/Dt Filter
20
Sine Output Filter
20
EMC Filter (E202)
20
EMC Filter (E210)
20
Du/Dt Filter (E205)
20
Sine Output Filter (E206)
20
Common Mode Filter
21
Common Mode Filter (E208)
21
Line Options (F)
22
Standard Features of Different Drive Types
22
ACS800-07 Frames R5 to R8
22
Standard Features
22
ACS800-U7 Frames R6 to R8
22
ACS800-07 Frames N×R8I
22
ACS800-17 and ACS800-37 Frames R6, R7I and R8I
23
Standard Features
23
ACS800-17 and ACS800-37 Frames N×R8I
23
Line Contactor
24
Gg Line Fuses
24
Line Contactor (F250)
24
ACS800-07/U7 Frames R5 to R8
24
Frames N×R8I (ACS800-07)
24
Gg Line Fuses (F251)
24
Ar Line Fuses (F260)
25
Load-Switch (F253)
25
Load-Switch for 12-Pulse Units (+A004+F253)
25
Air Circuit Breaker
26
Air Circuit Breaker (F255)
26
Grounding Switch
27
Ar Line Fuses
27
Grounding Switch (F259)
27
Availability Table
27
G300 Cabinet Heater (External Supply)
28
Heaters, External Control Voltage (G)
28
Cabinet Heater with External Supply (G300)
28
What the Option Contains
28
Description
28
115 V AC Control Voltage
29
Terminals for External Control Voltage
29
Output for Motor Heater
29
Example Connection Diagram
29
115 V AC Control Voltage (G304)
29
Terminals for External Control Voltage (G307)
29
Output for Motor Heater (G313)
29
Busbar Supply Terminals
30
Halogen-Free Materials and Wiring
30
Additional Wire Markings
30
Example Connection Diagram
30
Busbar Supply Terminals (G317)
30
Halogen-Free Materials and Wiring (G330)
30
Additional Wire Markings (G338
30
Top Entry
32
Top Exit
32
UK Gland/Conduit Plate
32
Common Motor Terminal Cubicle
32
Cabling (H)
32
Top Entry (H351)
32
Top Exit (H353)
32
UK Gland/Conduit Plate (H358)
32
Common Motor Terminal Cubicle (H359)
32
Thermistor Relays (1 or 2 Pcs)
33
I/O Extension and Interface Modules (+L500, +L501
33
Additional Terminal Block X2 (+L504)
33
Description
33
Thermistor Relays (+L505, +2L505)
33
What the Option Contains
33
Pt100 Relays (3, 5 or 8 Pcs)
34
Example Connection Diagram
34
Pt100 Relays (+3L506, +5L506, +8L506)
34
What the Option Contains
34
Description
35
Example Connection Diagram
35
Setting the Alarm and Trip Levels of the Pt100 Relay
35
ATEX Certified Thermal Protection with PTC (+L513)
36
Description
36
Starter for Auxiliary Motor Fan
37
Starter for Auxiliary Motor Fan (M)
37
General
37
Description
37
Example Connection Diagram
37
Trip Limit Setting Ranges
38
Safety Features (Q)
39

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