Toro Workman 2100 Manuals

Manuals and User Guides for Toro Workman 2100. We have 7 Toro Workman 2100 manuals available for free PDF download: Service Manual, Operator's Manual, Service Bulletin

Toro Workman 2100 Service Manual (194 pages)

Brand: Toro | Category: Automobile | Size: 7.6 MB

This Page Is Intentionally Blank.

3
- Table of Contents
  3
- Chapter 1 - Safety
  
  6
Chapter 2 Product Records and Maintenance

13
- Product Records
  13
Chapter 3 Briggs & Stratton Gasoline Engine

21
- Introduction
  22
  - Specifications
    22
- Specifications
  23
  - General Information
    23
- General Information
  24
  - Fill Fuel Tank and Fuel Safety Precautions
    24
  - Check Engine Oil
    25
- Adjustments
  26
  - Adjust Starter/Generator Belt
    26
  - Adjust Throttle Cable
    26
- Service and Repairs
  27
  - Change Engine Oil
    27
  - Change Engine Oil Filter
    27
- Service Air Cleaner
  28
- Replace Fuel Filter
  29
- Service Drive Belt
  29
- Spark Plugs
  30
- Clean Debris from Engine
  31
- Muffler
  32
- Seat Base and Fuel Tank
  34
- Engine
  36
Chapter 4 Kohler Gasoline Engine

39
- Introduction
  40
- Specifications
  41
- General Information
  42
  - Fill Fuel Tank and Fuel Safety Precautions
    42
  - Check Engine Oil
    43
- Adjustments
  44
  - Adjust Starter/Generator Belt
    44
  - Adjust Throttle Cable
    44
- Service and Repairs
  45
  - Change Engine Oil
    45
- Service Air Cleaner
  46
- Replace Fuel Filter
  47
- Service Drive Belt
  47
- Clean Debris from Engine
  48
- Spark Plug
  48
- Muffler
  49
- Seat Base and Fuel Tank
  50
- Engine
  52
Chapter 5 Drive Train

55
- Specifications
  56
- Special Tools
  57
- Adjustments
  58
- Service and Repairs
  61
  - Clutch System Operation
    61
  - Drive Clutch
    62
    
    Principles of Operation
    62
    
    Removal
    63
    
    Installation
    63
    
    Disassembly
    64
    
    Inspection
    65
    
    Assembly
    65
- Driven Clutch
  66
  - Principles of Operation
    66
  - Removal
    66
  - Installation
    66
  - Ramp Button Replacement
    67
- Change Transaxle Fluid
  68
- Check Driven Clutch Spring Torsion
  68
- Transaxle
  70
  - Removal
    70
  - Installation
    71
  - Disassembly and Inspection
    73
Table of Contents

80
- Drive Train
  81
- IMPORTANT: Do Not Reuse Ball Bearings that Have Been Removed
  81
- Input Shaft
  81
- Figure 44
  82
  - Assembly
    87
    
    Governor Base
    87
    
    Workman 1100/2100/2110
    89
Governor Shaft/Important: Make Sure Not to Damage the Oil Seal

93
- Governor Shaft
  94
- IMPORTANT: Make Sure Not to Damage the Oil Seal
  95
- Figure 71
  97
- Case (Bore)
  98
- Figure 75
  99
Chapter 6 Electrical System

101
- Chapter 5 - Drive Train
  
  101
- Electrical Schematics
  101
  - Electrical Schematics
    102
  - Special Tools
    103
  - Troubleshooting
    104
    
    Starting Problems
    104
    
    General Run Problems
    105
  - Electrical System Quick Checks
    106
    
    Battery Test
    106
  - Component Testing
    107
    
    Ignition Switch
    107
    
    Hour Meter
    108
    
    Audio Alarm (Reverse)
    108
    
    Headlight Switch
    108
    
    Starter Solenoid
    109
    
    Fuse Block
    109
    
    Starter/Generator & Voltage Regulator
    110
    
    Starter/Generator
    111
    
    Accelerator Switch
    112
    
    Diode Assembly
    113
    
    RPM Shutdown Module (Workman 2100/2110)
    113
    
    Oil Pressure Switch (Workman 2100/2110)
    114
  - Service and Repairs
    115
  - Headlights
    115
  - Starter/Generator
    116
    
    Removal
    116
    
    Installation
    117
    
    Wiring Diagram
    118
    
    Brush and Brush Spring Service
    119
    
    Armature and Field Coil Service
    120
    
    Rework Starter/Generator
    122
  - Battery Service
    123
    
    Removal
    123
    
    Inspection, Maintenance, and Testing
    123
    
    Installation
    125
    
    Charging
    125
    
    Battery Storage
    126
Chapter 7 Chassis, Wheels, and Brakes

127
Chapter 8 Electrical Diagrams

173
- Chapter 3 - Briggs & Stratton Gasoline Engine
  
  173
- Chapter 4 - Kohler Gasoline Engine
  
  173
- Chapter 7 - Chassis, Wheels, and Brakes
  
  173
- Circuit Drawings
  173
- Electrical Schematics
  175
- Start Circuits
  178
- Run Circuits
  179
  - Workman 1100 and 2100
    184
  - Workman 1100 and 2100
    185
- Main Electrical Harness Drawing
  186
  - Workman 1100 and 2100
    186
  - Workman 2110
    186
- Main Electrical Harness Wiring Diagram
  187
- Workman 1100 and 2100
  187
- Workman 2110
  187
- Workman 1100, 1110, 2100 and 2110
  188
- Workman 1100, 1110, 2100 and 2110
  189

Toro Workman 2100 Operator's Manual (36 pages)

Air-Cooled Gasoline Utility Vehicle

Brand: Toro | Category: Utility Vehicle | Size: 0.4 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
Maintenance
6
- Vibration Level
  7
Symbol Glossary
8
Specifications
10
- Check the Crankcase Oil
  11
- Fuel Tank
  11
  - Recommended Gasoline
    11
Before Operating
11
- Filling the Fuel Tank
  12
- Check the Shift Cable Spring Adjustment
  12
- Check Tire Pressure
  13
- Think Safety First
  14
- Controls
  14
  - Accelerator Pedal
    14
  - Brake Pedal
    14
  - Parking Brake
    14
  - Choke Control
    14
Operation
14
- Gear Shift Selector
  15
- Ignition Switch
  15
- Hour Meter
  15
- Oil Light
  15
- Light Switch
  15
- Power Point
  15
- Fuel Gauge
  15
- Passenger Hand Holds
  15
- Pre-Starting Checks
  16
- Starting the Engine
  16
- Stopping the Vehicle
  16
- Parking the Vehicle
  16
- Cargo Bed
  16
  - Raising the Bed
    16
  - Lowering the Bed
    17
- Tailgate Latches
  17
- New Vehicle Break-In
  17
- Operating Characteristics
  18
- Passengers
  18
- Speed
  19
- Turning
  19
- Braking
  19
- Hills
  19
- Loading and Dumping
  20
- Transporting the Vehicle
  20
Towing the Vehicle
21
Trailer Towing
21
- Notation for Areas of Concern
  22
Daily Maintenance Checklist
22
- Maintenance
  22
Minimum Recommended Maintenance Intervals23
23
Heavy-Duty Operation
24
Jacking the Vehicle
25
Neutral Lock Assembly
25
Adjusting the Front Suspension
26
Greasing and Lubrication
26
- Service Interval/Specification
  26
- Where to Add Grease
  26
Air Cleaner
27
Engine Oil
28
- Service Interval/Specification
  28
- Changing Oil and Filter
  29
Fuel System
29
- Fuel Lines and Connections
  29
- Replacing the Fuel Filter
  29
Removing Debris from the Engine
29
Drive Belt
30
- Service Interval/Specification
  30
- Replacing the Drive Belt
  30
Spark Plugs
30
- Replacing the Spark Plug
  30
Adjusting Ground Speed
31
Changing Transaxle Fluid
31
Brakes
31
- Inspecting Brakes
  31
- Adjusting the Brake Pedal
  31
Inspecting Tires
32
Front Wheel Toe-In
32
Fuses
32
Battery
32
- Service Interval/Specification
  32
- Removing the Battery
  33
- Installing the Battery
  33
Checking Electrolyte Level
34
Adding Water to the Battery
34
Charging the Battery
34
Storing the Battery
34

Toro Workman 2100 Operator's Manual (40 pages)

Brand: Toro | Category: Utility Vehicle | Size: 0.82 MB

Warning

2
- Table of Contents
  2
- Introduction
  2
- Safety
  3
  - Safe Operating Practices
    3
  - Before Operating
    3
  - While Operating
    4
  - Maintenance
    6
  - Sound Pressure Level
    7
  - Vibration Level
    7
  - Slope Chart
    9
  - Safety and Instruction Decals
    11
- Specifications
  13
Setup

14
- Loose Parts
  14
- Dust Cap
  15
- Installing the Front Wheels
  15
- Installing the Rear Wheels
  15
- Installing the Steering Wheel
  15
- Steering Wheel
  15
- Washer
  15
- Wheel Assembly
  15
- Bumper
  16
- Hitch
  16
- Installing the Bumper
  16
- Installing the Cargo Box
  16
- Installing the Hitch
  16
- Installing the Seats
  16
- Seat
  16
- Activating the Battery
  17
- Cargo Box
  17
- Prop Rod Clip
  17
- Checking the Crankcase Oil
  18
- Checking the Tire Pressure
  18
- Fuel Tank
  18
- Operation
  19
  - Think Safety First
    19
  - Controls
    19
    
    Light Switch
    20
    
    Fuel Gauge
    20
    
    Ignition Switch
    20
    
    Hour Meter
    20
  - Pre-Starting Checks
    21
  - Starting the Engine
    21
  - Stopping the Vehicle
    21
  - Parking the Vehicle
    21
  - Cargo Bed
    21
  - Tailgate Latches
    22
  - New Vehicle Break-In
    22
  - Loading the Cargo Box
    22
  - Transporting the Vehicle
    23
  - Towing the Vehicle
    23
- Towing a Trailer
  23
- Maintenance
  24
  - Recommended Maintenance Schedule
    24
  - Daily Maintenance Checklist
    25
  - Heavy Duty Operation
    26
  - Jacking the Vehicle
    26
  - Neutral Lock Assembly
    27
  - Servicing the Engine Oil
    27
  - Cleaning the Engine Cooling Areas
    28
  - Servicing the Air Cleaner
    28
  - Greasing the Machine
    29
  - Servicing the Brakes
    30
  - Inspecting the Tires
    30
  - Adjusting the Front Suspension
    30
  - Servicing the Drive Belt
    31
  - Adjusting the Starter Generator Belt
    31
  - Adjusting Front Wheel Toe-In
    32
  - Servicing the Fuel System
    32
  - Spark Plugs
    32
  - Changing the Transaxle Fluid
    33
  - Replacing the Fuses
    34
  - Replacing the Headlights
    34
  - Servicing the Battery
    34
    
    Removing the Battery
    35
    
    Adding Water to the Battery
    35
  - Washing the Vehicle
    36
  - Electrical Schematic
    37
- The Toro General Commercial Products Warranty
  40

Toro Workman 2100 Operator's Manual (36 pages)

Brand: Toro | Category: Utility Vehicle | Size: 0.9 MB

Table of Contents
2
Introduction
2
Safety
3
- Safe Operating Practices
  3
- Before Operating
  4
- While Operating
  4
- Maintenance
  7
- Sound Pressure
  7
- Sound Power
  7
- Vibration
  7
- Slope Chart
  8
- Safety and Instruction Decals
  9
Specifications
11
- Optional Equipment
  11
Setup
12
- Loose Parts
  12
- Installing the Rear Wheels
  12
- Installing the Front Wheels
  13
- Installing the Steering Wheel
  13
- Installing the Bumper
  13
- Installing the Seats
  13
- Installing the Hitch
  13
- Installing the Cargo Box
  14
- Activating the Battery
  14
- Checking the Crankcase Oil
  15
- Checking the Tire Pressure
  15
- Fuel Tank
  15
- Checking the Transmission Oil
  16
Operation
16
- Think Safety First
  16
- Controls
  16
  - Light Switch
    17
  - Fuel Gauge
    17
  - Ignition Switch
    17
  - Hour Meter
    17
- Pre-Starting Checks
  18
- Starting the Engine
  18
- Stopping the Vehicle
  18
- Parking the Vehicle
  18
- Cargo Bed
  18
- Tailgate Latches
  19
- New Vehicle Break-In
  19
- Loading the Cargo Box
  19
- Transporting the Vehicle
  19
- Towing the Vehicle
  20
- Towing a Trailer
  20
Maintenance
21
- Recommended Maintenance Schedule
  21
- Daily Maintenance Checklist
  22
- Heavy Duty Operation
  23
- Jacking the Vehicle
  23
- Checking and Adjusting Neutral
  24
- Servicing the Engine Oil
  24
- Cleaning the Engine Cooling Areas
  25
- Servicing the Air Cleaner
  25
- Greasing the Machine
  26
- Servicing the Brakes
  27
- Inspecting the Tires
  27
- Adjusting the Front Suspension
  27
- Adjusting the Front Wheel Toe-In
  28
- Servicing the Drive Belt
  29
- Adjusting the Starter Generator Belt
  29
- Servicing the Fuel System
  30
- Servicing the Spark Plugs
  30
- Changing the Transaxle Fluid
  31
- Replacing the Fuses
  31
- Replacing the Headlights
  31
- Servicing the Battery
  32
- Washing the Vehicle
  33
- Electrical Schematic
  34
The Toro General Commercial Products Warranty
36

Toro Workman 2100 Operator's Manual (33 pages)

air-cooled gasoline

Brand: Toro | Category: Utility Vehicle | Size: 1.06 MB

Table of Contents
2
Contents
2
Introduction
3
Safety
3
Specifications
12
- Checking the Crankcase Oil
  13
- Checking the Tire Pressure
  13
- Fuel Tank
  13
- Before Operating
  13
Operation
14
- Think Safety First
  14
- Controls
  14
- Pre-Starting Checks
  16
- Starting the Engine
  17
- Stopping the Vehicle
  17
- Parking the Vehicle
  17
- Cargo Bed
  17
- Tailgate Latches
  18
- New Vehicle Break-In
  18
- Transporting the Vehicle
  19
- Towing the Vehicle
  19
- Towing a Trailer
  19
Maintenance
20
Daily Maintenance Checklist
21
Heavy-Duty Operation
22
Jacking the Vehicle
22
Neutral Lock Assembly
23
Servicing the Engine Oil
23
Cleaning the Engine Cooling Areas
24
Servicing the Air Cleaner
24
Greasing the Machine
26
Servicing the Brakes
26
Inspecting Tires
27
Adjusting the Front Suspension
27
Servicing the Drive Belt
27
Adjusting the Starter Generator Belt
28
Adjusting Front Wheel Toe-In
28
Servicing the Fuel System
29
Spark Plugs
29
Changing Transaxle Fluid
30
Fuses
31
Replacing the Headlights
31
Servicing the Battery
31
Washing the Vehicle
33

Toro Workman 2100 Operator's Manual (40 pages)

Air Cooled Gasoline

Brand: Toro | Category: Utility Vehicle | Size: 1.44 MB

Toro Workman 2100 Service Bulletin (3 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 0.82 MB

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

More Toro Manuals

Toro Workman 2100 Manuals

Toro Workman 2100 Service Manual (194 pages)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 - Safety

Chapter 2 Product Records and Maintenance

Chapter 3 Briggs & Stratton Gasoline Engine

Chapter 4 Kohler Gasoline Engine

Chapter 5 Drive Train

Table of Contents

Governor Shaft/Important: Make Sure Not to Damage the Oil Seal

Chapter 6 Electrical System

Chapter 5 - Drive Train

Chapter 7 Chassis, Wheels, and Brakes

Chapter 8 Electrical Diagrams

Chapter 3 - Briggs & Stratton Gasoline Engine

Chapter 4 - Kohler Gasoline Engine

Chapter 7 - Chassis, Wheels, and Brakes

Toro Workman 2100 Operator's Manual (36 pages)

Table of Contents

Toro Workman 2100 Operator's Manual (40 pages)

Table of Contents

Warning

Setup

Toro Workman 2100 Operator's Manual (36 pages)

Table of Contents

Toro Workman 2100 Operator's Manual (33 pages)

Table of Contents

Toro Workman 2100 Operator's Manual (40 pages)

Toro Workman 2100 Service Bulletin (3 pages)

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