ABB 615 Series Installation Manual
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ABB 615 Series Installation Manual

ABB 615 Series Installation Manual

Ansi
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Relion
Protection and Control
615 series ANSI
Installation Manual

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Summary of Contents for ABB 615 Series

  • Page 1 ® Relion Protection and Control 615 series ANSI Installation Manual...
  • Page 3 Document ID: 1MAC051065-MB Issued: 01/20/2010 Revision: C Product version: 2.0 © Copyright 2010 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-6 and EN 60255-27 for the low voltage directive.

  • Page 7: Safety Information

    Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Semi-flush mounting the IED.............19 Semi-flush mounting the IED inclined..........22 Rack mounting the IED..............24 Wall mounting the IED...............26 Rack mounting the IED to a 19” equipment frame......29 Mounting lens sensors for an arc flash detector system....30 615 series ANSI Installation Manual...
  • Page 10 Sending the IED for repair..............42 Exchanging the IED................43 Section 7 Technical data..............45 Case and HMI display variants...............45 Front side of the IED................45 Rear side of the IED................46 Dimensions.....................47 Enclosure class..................48 Section 8 Accessories and ordering data..........49 Section 9 Glossary................51 615 series ANSI Installation Manual...

  • Page 11: Section 1 Introduction

    IED should be installed. Intended audience This manual addresses the personnel responsible for installing the product hardware. The installation personnel must have basic knowledge of handling electronic equipment. 615 series ANSI Installation Manual...

  • Page 12: Product Documentation

    IED should be installed. The commissioning manual contains instructions on how to commission the IED. The manual can also be used by system engineers and maintenance personnel for assistance 615 series ANSI Installation Manual...

  • Page 13: Document Revision History

    Some of the manuals are not available yet. 1.3.2 Document revision history Document revision/date Product series version History A/03/28/2008 1.0.1 First release B/12/22/2008 Content updated to correspond to the product series version C/01/20/2010 Content updated to correspond to the product series version 615 series ANSI Installation Manual...

  • Page 14: Related Documentation

    Download the latest documents from the ABB web site http:// www.abb.com/substationautomation. 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB web site http://www.abb.com/substationautomation. Symbols and conventions 1.4.1 Safety indication symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.

  • Page 15: Manual Conventions

    When the function picks up, the PICKUP output is set to TRUE. • Dimensions are provided both in inches and mm. If it is not specifically mentioned then the dimension is in mm. 615 series ANSI Installation Manual...

  • Page 17: Section 2 Environmental Aspects

    Disposing of the IED Definitions and regulations of hazardous materials are country-specific and change when the knowledge of materials increases. The materials used in this product are typical for electric and electronic devices. 615 series ANSI Installation Manual...
  • Page 18 Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC, PBT , LCP, PA Metallic plate Steel Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer 3) Polybutylene terephthalate 4) Polyamide 615 series ANSI Installation Manual...

  • Page 19: Section 3 Unpacking, Inspecting And Storing

    Check that all items are included in the delivery in accordance with the delivery documents. 3.2.3 Inspecting the IED IEDs require careful handling before installation on site. • Check the IED to see if any damage occurred during transportation. 615 series ANSI Installation Manual...

  • Page 20: Returning An Ied Damaged In Transit

    Returning an IED damaged in transit If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. ABB should be notified immediately if there are any discrepancies in relation to the delivery documents.

  • Page 21: Section 4 Mounting

    Lift the lower handle until the spring-loaded locks on both sides of the handle are released. The unit is pushed about 0.25 inches (6 mm) out of the case and the connectors are separated. Pull the unit out of the case. 615 series ANSI Installation Manual...

  • Page 22: Installing The Plug-In Unit

    The IED is built (or constructed) in a way that a plug-in unit with voltage or current measuring inputs can only be plugged into a corresponding case. This prevents fitting a non-suitable plug-in unit into a wrong case. 615 series ANSI Installation Manual...
  • Page 23 Push the unit into the case by the locks until they click. Do not push on any other place than the locks. A071115 V3 EN Figure 3: Installing a plug-in unit into the case 1 Locks 2 Lower handle 615 series ANSI Installation Manual...

  • Page 24: Mounting The Ied

    7.09 inches (180 mm). The allowed minimum bending radius has to be checked from the optical cable manufacturer. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-out. Mount the case to the panel cut-out. 615 series ANSI Installation Manual...
  • Page 25 A 6.52 inches (165.5 ±1 mm) 1 M5 fixing screws B 6.36 inches (161.5 ±1 mm) Tighten the M5 screws. The allowed range for the fixing screws’ tightening torque is 0.52...0.74 foot- pounds (0.7...1 Nm). 615 series ANSI Installation Manual...
  • Page 26 Section 4 1MAC051065-MB C Mounting A070582 V2 EN Figure 5: Flush mounted case, tightening the M5 fixing screws Install the plug-in unit into the case. 615 series ANSI Installation Manual...

  • Page 27: Semi-Flush Mounting The Ied

    G 1.61 inches (41 mm) 4.3.2 Semi-flush mounting the IED A mounting kit is needed for semi-flush mounting the IED. In addition to the detailed mounting instructions, the mounting kit includes: • Raising frame • Gasket • Screws 615 series ANSI Installation Manual...
  • Page 28 D 6.36 inches (161.5 ±1 mm) E 5.24 inches (133 ±0.3 mm) Loosen the four M5 fixing screws in the case to fit the case to the raising frame. Mount the case to the raising frame. 615 series ANSI Installation Manual...
  • Page 29 Mounting A070590 V2 EN Figure 8: Mounting the case Tighten the M5 screws. The allowed range for the fixing screws’ tightening torque is 0.52...0.74 foot- pounds (0.7...1 Nm). Install the plug-in unit into the case. 615 series ANSI Installation Manual...

  • Page 30: Semi-Flush Mounting The Ied Inclined

    • Depth behind the panel 4.21 inches (107 mm) • When IP 54 degree of protection (according to IEC 60529) is required for the front side, a gasket has to be used in the installation. 615 series ANSI Installation Manual...
  • Page 31 With the angled frame, the IED can be mounted inclined downward to a 25° angle. Tighten the screws. The allowed range for the fixing screws’ tightening torque is 0.52...0.74 foot- pounds (0.7...1 Nm). Install the plug-in unit into the case. 615 series ANSI Installation Manual...

  • Page 32: Rack Mounting The Ied

    • Screws Mount the mounting panel to a 19" rack. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-out. Mount the case to the panel cut-out. 615 series ANSI Installation Manual...
  • Page 33 A 19 inches (482.6 mm) B 6.97 inches (177 mm), 4U Tighten the screws. The allowed range for the fixing screws’ tightening torque is 0.52...0.74 foot- pounds (0.7...1 Nm). Install the plug-in unit into the case. 615 series ANSI Installation Manual...

  • Page 34: Wall Mounting The Ied

    Mount the wall mounting frame and the rails. Install the back plate. Loosen the four M5 fixing screws in the case to fit the case into the mounting frame. Mount the case between the rails. 615 series ANSI Installation Manual...
  • Page 35 1MAC051065-MB C Mounting A070593 V2 EN Figure 14: Wall mounting the IED A 16.65 inches (423 mm) Tighten the screws. The allowed range for the fixing screws’ tightening torque is 0.52...0.74 foot- pounds (0.7...1 Nm). 615 series ANSI Installation Manual...
  • Page 36 When connecting the wires, a wall-mounted IED can be pulled out and turned 45° (or 90°) degrees downwards or upwards. • To release the IED for pulling it out, push the locks beside the mounting frame. • To rotate the IED, loosen the knurled-head screws in the rails. 615 series ANSI Installation Manual...

  • Page 37: Rack Mounting The Ied To A 19" Equipment Frame

    Rack mounting the IED to a 19” equipment frame A mounting kit is needed for rack mounting the IED in a 19" equipment frame. In addition to the detailed mounting instructions, the mounting kit includes: • Mounting panel 615 series ANSI Installation Manual...

  • Page 38: Mounting Lens Sensors For An Arc Flash Detector System

    Alternatively, the lens sensor can be fastened with a cable tie. To do this, secure the cable tie to a suitable point of attachment on the cubicle wall and wrap the cable tie tightly around the sensor. 615 series ANSI Installation Manual...
  • Page 39 Section 4 1MAC051065-MB C Mounting A040182 V1 EN Figure 18: Mounting the lens sensor Make sure that the cable tie lies in the groove of the sensor to prevent it from blocking the light. 615 series ANSI Installation Manual...

  • Page 41: Section 5 Connecting

    2 Philips screw driver for Ring lug terminals. Connecting protective grounding The ground lead must be at least a 10 Gauge wire. If the length of the earth lead is long, the cross section of the wire must be increased. 615 series ANSI Installation Manual...
  • Page 42 Each IED must have its own ground lead connected to the ground circuit connector. Connect the ground lead to the ground bar. Use either stripped wire screwed between a washer cup and the protective ground screw or a ring-lug. 615 series ANSI Installation Manual...

  • Page 43: Connecting Analog Signals

    Connect the wires from the CTs to the correct device according to the phase order and the connection diagram. Each terminal for CTs is dimensioned for one 10 Gauge wire or for two wires of maximum 12 Gauge. See the specific card variants from the application manual. 615 series ANSI Installation Manual...
  • Page 44 Connecting A071228 V3 EN Figure 20: Example of AIM0016 card variant (4 I with 1/5 A Io channel) A071232 V3 EN Figure 21: Example of AIM0017 card variant (4 I with 0.2/1 A Io channel) 615 series ANSI Installation Manual...

  • Page 45: Connecting Ied With A Test Switch

    Example of AIM0006 card variant (with 5 U channel) 5.4.2 Connecting IED with a test switch When the IED is used with a test switch, connect the current and voltage transformers directly to the switch. 615 series ANSI Installation Manual...

  • Page 46: Connecting Power Supply

    Before connecting communication, check that the HW module has the correct communication interfaces. The communication module is located on the left side of the IED when viewing the case from the rear. See the technical manual for product-specific communication interfaces. 615 series ANSI Installation Manual...

  • Page 47: Energizing The Ied

    The main menu is displayed. A steady green Normal LED indicates a successful start-up. If the IED detects a diagnostic error during start up, the green Normal LED flashes and the internal fault code is displayed on the LCD. 615 series ANSI Installation Manual...

  • Page 49: Section 6 Removing, Repairing And Exchanging

    IED-specific options can be found from Retrofit Solutions Database on the Internet www.abb.com by following the links within ABB Service Guide or via ABB Product Guide from the product specific Service & Support sheet. Checking IED information The IED information includes detailed information about the device, such as version and serial number.

  • Page 50: Removing The Ied

    Loosen the four M5 fixing screws. A070582 V2 EN Detach the case from the panel cut-out. Sending the IED for repair In case of product problems, contact the nearest ABB or representative for consultation and instructions. 615 series ANSI Installation Manual...

  • Page 51: Exchanging The Ied

    The exchangeable units can be found from the PartsOnLine system, see www.abb.com/partsonline. Use of PartsOnLine requires user registration. To exchange an IED to a different unit, change the case and connect the wires. Check with your local ABB if the IED can be upgraded. 615 series ANSI Installation Manual...

  • Page 53: Section 7 Technical Data

    Front side of the IED IECA070901-ANSI V2 EN Figure 25: Large display Table 3: Large display Rows in the view Characters per row Character size Small, mono-spaced (6x12 pixels) 1) Depending on the selected language 615 series ANSI Installation Manual...

  • Page 54: Rear Side Of The Ied

    Section 7 1MAC051065-MB C Technical data 7.1.2 Rear side of the IED A070596-ANSI V1 EN Figure 26: Rear view of an 615 series IED with communication module 615 series ANSI Installation Manual...

  • Page 55: Dimensions

    Section 7 1MAC051065-MB C Technical data Dimensions GUID-6BA24DB4-935E-4B81-AEE6-FD8B7FC4140F V1 EN Figure 27: 615 series main dimensions 7.08 inches (179.8 mm) 6.97 inches (177 mm), 4U C 6.46 inches (164 mm) D 7.64 inches (194 mm) 6.02 inches (153 mm) 1.61 inches (41 mm) G 6.30 inches (160 mm)

  • Page 56: Enclosure Class

    6.30 inches (160 mm) Depth 7.64 inches (194 mm) Weight 7.7 lbs (3.5 kg) spare unit 4.0 lbs (1.8 kg) Enclosure class Table 5: Degree of protection of flush-mounted IED Description Value Front side IP 54 615 series ANSI Installation Manual...

  • Page 57: Section 8 Accessories And Ordering Data

    Semi-flush mounting kit 1MRS050696 Wall mounting kit 1MRS050697 Inclined semi-flush mounting kit 1MRS050831 19” rack mounting kit with cut out for one IED 1MRS050694 19” rack mounting kit with cut out for two IEDs 1MRS050695 615 series ANSI Installation Manual...

  • Page 59: Section 9 Glossary

    Liquid crystal polymer Light-emitting diode LHMI Local human-machine interface Polyamide Polybutylene terephthalate Personal computer; Polycarbonate PCM600 Protection and Control IED Manager RoHS Restriction of the use of certain hazardous substances in electrical and electronic equipment Voltage transformer 615 series ANSI Installation Manual...
  • Page 64 Contact us ABB Inc. Distribution Automation 4300 Coral Ridge Drive Coral Springs, FL 33065, USA Phone +1 (800) 523-2620 Phone +1 954-752-6700 +1 954 345-5329 www.abb.com/substationautomation...

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