Table Of Contents - ABB PositionMaster EDP300 Commissioning Instruction

Contents
1 Safety ............................................................................... 4
1.1 General information and instructions .................... 4
1.2 Warnings ............................................................. 4
1.3 Intended use ........................................................ 4
1.4 Improper use ....................................................... 4
2 Use in potentially explosive atmospheres according to
ATEX and IECEx .............................................................. 5
2.1 Product identification ........................................... 5
2.2 Ex-marking .......................................................... 5
2.3 Installation ........................................................... 5
2.3.1 Cable gland ......................................................... 5
2.3.2 Operation with flammable gas .............................. 6
2.3.3 Operation in temperature class T6 ....................... 6
2.4 ATEX and IECEx temperature data ....................... 6
2.4.1 Type of protection Ex i, intrinsic safety.................. 6
2.4.2 Type of protection Ex n - non-sparking ................ 6
2.5 ATEX und IECEx electrical data ............................ 6
2.5.1 Type of protection Ex i, intrinsic safety.................. 6
2.5.2 Type of protection Ex n - non-sparking ................ 7
3 Use in potentially explosive atmospheres in accordance
with FM and CSA ............................................................ 8
3.1 Product identification ........................................... 8
3.2 Ex-marking .......................................................... 8
3.3 Installation ........................................................... 8
3.3.1 Cable gland ......................................................... 8
3.3.2 Operation with flammable gas .............................. 8
3.3.3 Use in areas with combustible dust ...................... 9
3.3.4 Operation in temperature class T6 ....................... 9
3.4 Temperature data ................................................ 9
3.5 Electrical data ...................................................... 9
4 Product identification .................................................... 11
4.1 Name plate ........................................................ 11
5 Transport ....................................................................... 11
5.1 Inspection .......................................................... 11
5.2 Returning devices .............................................. 11
6 Installation ..................................................................... 12
6.1 Safety instructions ............................................. 12
6.2 External position sensors ................................... 12
6.3 Mechanical mounting ......................................... 13
6.3.1 General information ............................................ 13
6.3.2 Mounting on linear actuators .............................. 13
6.3.3 Mounting on control valves ................................ 16
6.3.4 Mounting on part-turn actuators ........................ 16
6.4 Electrical connections ........................................ 18
6.4.1 Electrical connection to positioner / EDP300 Control
Unit.................................................................... 18
6.4.2 Electrical connection to the EDP300 remote sensor
.......................................................................... 19
6.4.3 Electrical data for inputs and outputs ................. 19
6.4.4 Connection on the device .................................. 21
6.4.5 Connection to device - EDP300 Control Unit with
EDP300 Remote Sensor .................................... 22
6.4.6 Connection to device - EDP300 Control Unit for
remote position sensor ...................................... 23
6.5 Installing the option modules .............................. 24
6.5.1 Installing the mechanical position indicator ......... 24
6.5.2 Installing the mechanical position feedback ........ 24
6.5.3 Installing the pressure option .............................. 24
6.6 Setting the option modules ................................ 25
6.6.1 Setting the mechanical position indicator ........... 25
6.6.2 Setting the mechanical binary feedback with
proximity switches ............................................. 25
6.6.3 Setting the mechanical binary feedback with 24 V
microswitches .................................................... 26
6.7 Pneumatic connections ...................................... 26
6.7.1 Information on double acting actuators with spring-
return mechanism .............................................. 26
6.7.2 Connection on the device .................................. 27
6.7.3 Air supply ........................................................... 27
7 Commissioning .............................................................. 28
7.1 Safety instructions.............................................. 28
7.2 Checks prior to commissioning .......................... 28
7.3 Mechanical mounting checks ............................. 28
7.3.1 Moving to end positions following completion of
Auto Adjust ........................................................ 28
7.3.2 Moving to end positions with a new device ........ 28
8 Operation ....................................................................... 29
8.1 Safety instructions.............................................. 29
8.2 Parameterization of the device ........................... 29
8.2.1 Menu navigation ................................................ 29
8.3 Menu levels ........................................................ 30
8.3.1 Start Auto Adjust function .................................. 31
9 Maintenance .................................................................. 31
10 Supplemental specifications ......................................... 31
10.1 Actuator travel ................................................... 31
10.2 Housing ............................................................. 32
10.2.1 Mounting orientation .......................................... 32
10.3 Transmission data and influences ....................... 32
10.3.1 Seismic vibration ................................................ 32
10.3.2 Influence of mounting orientation ........................ 32
10.3.3 Noise emissions ................................................. 32
10.4 Ambient conditions ............................................ 32
11 Additional documents ................................................... 32
12 Appendix ....................................................................... 33
12.1 Return form ....................................................... 33
12.2 Control Drawing 901305 .................................... 34
PositionMaster EDP300 | CI/EDP300-EN Rev. C 3