Table of Contents
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Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Tramming Safety ................................................ 5
Drilling Safety ..................................................... 6
Safety and Instructional Decals .......................... 8
Product Overview ................................................... 24
Controls ........................................................... 27
Operator Platform ......................................... 27
Front Control Panel ....................................... 29
Rear Control Panel........................................ 33
Travel Pendant.............................................. 33
Specifications .................................................. 34
Before Operation ................................................. 35
Before Operation Safety ................................... 35
Drilling........................................................... 35
Gathering Site Information................................ 36
Planning the Bore Path ..................................... 39
...................................................................... 44
Marking and Preparing the Bore Path ............... 44
Checking the Safety-Interlock Switches ............ 44
Testing the Zap-Alert System ............................ 45
Mounting a Fire Extinguisher ............................ 46
Loading the Drill Pipes ...................................... 46
Filling the Fuel Tank .......................................... 46
Performing Daily Maintenance.......................... 47
Starting and Shutting Off the Engine ................. 47
Tramming the Machine ..................................... 48
Loading and Unloading the Machine ................. 48
System.......................................................... 50
Setting up the Machine for Drilling..................... 51
Deploying the Zap-Alert System ....................... 51
Lowering the Stakes ......................................... 52
Connecting to a Drilling-Fluid Source ................ 52
During Operation ................................................. 54
During Operation Safety ................................... 54
Diesel Particulate Filter Regeneration............... 55
Drilling the Bore ................................................ 57
Backreaming and Pullback ............................... 60
After Operation .................................................... 62
After Operation Safety ...................................... 62
Finishing the Job .............................................. 63
Using the TJC Applicator .................................. 63
Moving a Disabled Machine .............................. 64
Maintenance ........................................................... 65
Recommended Maintenance Schedule(s) ........... 65
Pre-Maintenance Procedures .............................. 67
Pre-Maintenance Safety ................................... 67
Accessing Internal Components ....................... 67
Using the Cylinder Lock .................................... 68
Lubrication .......................................................... 68
Greasing the Machine....................................... 68
Engine Maintenance ........................................... 72
Engine Safety ................................................... 72
Servicing the Air Cleaner .................................. 72
Servicing the Engine Oil.................................... 74
Adjusting the Engine-Valve Clearance .............. 76
Cleaning the Engine EGR Cooler...................... 76
System.......................................................... 76
Engine-Coolant Hoses .................................. 76
Exhaust Valves ............................................. 76
and Turbocharger ......................................... 77
Fuel System Maintenance ................................... 77
Servicing the Fuel System ................................ 77
Servicing the Water Separator ......................... 77
Replacing the Fuel Filter Element ..................... 78
Electrical System Maintenance ........................... 79
Battery Safety ................................................... 79
Servicing the Battery......................................... 79
Charging the Battery......................................... 80
Jump-Starting the Machine............................... 80
Drive System Maintenance .................................. 81
Planetary Drive ............................................. 81
Changing the Planetary Drive Oil ..................... 82
Oil ................................................................. 82
Oil ................................................................. 83
Servicing the Tracks ......................................... 84
Cooling System Maintenance .............................. 85
Cooling System Safety ..................................... 85
Reservoir ...................................................... 85
Radiator ........................................................ 86
Cooling-System Components ....................... 86
Coolant ......................................................... 86
Cleaning the Cooling System............................ 87
Belt Maintenance ................................................ 89
Servicing the Engine-Drive Belt ........................ 89
Hydraulic System Maintenance ........................... 90
Hydraulic System Safety................................... 90
Servicing the Hydraulic Fluid ............................ 90
Drilling-fluid Pump Maintenance........................... 94
Servicing the Drilling-Fluid-Pump Oil ................ 94
Weather ........................................................ 95
Controls Maintenance .......................................... 97
Pendant ........................................................ 97
Cleaning .............................................................. 97
Attachment.................................................... 97
Cleaning Plastic and Resin Parts ...................... 98
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