Yamaha YZF-R1 Series Service Manual page 351

5. Install:
• Pull rod
• Pressure plate 2
• Clutch springs
• Pressure plate 1
• Clutch spring bolts
Clutch spring bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
TIP
• Tighten the clutch spring bolts in stages and in
a crisscross pattern.
• Apply lithium-soap-based grease onto the pull
rod.
• Position the pull rod so that the teeth "a" face
towards the rear of the vehicle. Then, install the
clutch cover.
a
6. Install:
• Dowel pins
• Clutch cover gasket
• Clutch cover
• Clutch cover bolt
New
7. Tighten:
• Clutch cover bolt
Clutch cover bolt
1st: 6 N·m (0.6 kgf·m, 4.4 lb·ft)
*
2nd: 3.0 N
·
lb ft)
Specified angle 180°
*
Following the tightening order, loosen the
bolt one by one and then retighten it to the
specific torque and the specific angle.
TIP
Tighten the clutch cover bolts in the tightening
sequence as shown.
New
· ·
m (0.30 kgf m, 2.2
10
9
8
7
8. Install:
• Pull lever spring "1"
• Pull lever "2"
• Washer
• Circlip
New
TIP
• The end of the pull lever should be closest to
the clutch cover match mark "a" when there is
no free play of the pull lever.
• Make sure that the pull rod teeth and pull lever
shaft pinion gear are engaged.
9. Adjust:
• Clutch lever free play
Refer to "ADJUSTING THE CLUTCH LEVER
FREE PLAY" on page 3-12.
Clutch lever free play
10.0–15.0 mm (0.39–0.59 in)
5-68
CLUTCH
1
2
3
4
5
6
1
2
a