Engine Removal - Toro Groundsmaster 360 Service Manual

7. Remove radiator and oil cooler assembly from ma-
chine (see Radiator Removal in this section). Remove
fan shroud from machine.
8. Remove rear steering cylinder to allow clearance for
engine removal (see Steering Cylinder Removal in the
Service and Repairs section of Chapter 4 -- Hydraulic
System).
9. Label and disconnect harness wires from engine:
A. Negative battery cable, wire harness ground and
fuel stop solenoid (Fig. 10).
B. Glow plug bus (Fig. 11).
C. Alternator connector and stud (Fig. 12).
D. High temperature warning switch and high tem-
perature shutdown switch (Fig. 12).
E. Starter motor and fusible link harness (Fig. 13).
F. Oil pressure switch (near oil filter).
10.Disconnect throttle cable from the throttle bracket
and the speed control lever (Fig. 10). Position cable
away from engine.
11. Remove two (2) flange head screws that secure
throttle bracket to engine. Remove bracket from engine.
12.Disconnect fuel supply hose at injector pump and re-
turn fuel hose from front injector nozzle. Plug discon-
nected hoses to prevent fuel leakage. Position hoses
away from engine.
13.Note location of cable ties securing the wire harness
to engine. Remove cable ties.
14.On machines with an operator cab (Fig. 14):
A. Remove windshield washer reservoir from reser-
voir mount on engine. Position reservoir away from
engine.
IMPORTANT: To prevent compressor oil from
filling the compressor cylinders, keep compres-
sor in the same orientation as the installed posi-
tion.
B. Remove air conditioning compressor from brack-
et (see Air Conditioning Compressor Removal in the
Service and Repairs section of Chapter 8 -- Operator
Cab). Position compressor away from engine taking
care to not damage compressor or hoses. Make sure
that compressor remains in a horizontal position.
Support compressor to make sure it will not fall dur-
ing engine removal.
C. Disconnect cab heater hose from fitting on en-
gine water flange.
Groundsmaster 360
15.Support transmission to prevent it from moving dur-
ing engine removal. Do not rely on hydraulic hoses to re-
tain transmission position.
When removing engine assembly, make sure lift
or hoist can safely support 250 pounds (114 kg).
16.Attach a suitable lift or hoist to lift tabs on front and
rear of engine. Support engine with lift or hoist to prevent
engine from shifting or moving.
17.Remove six (6) flange head screws and two (2) sock-
et head screws with lock washers securing the flywheel
housing to engine. Remove cable support (item 3) from
housing.
18.Remove flange nut (item 14), snubbing washer (item
15) and cap screw (item 13) that secures each side of
engine to the engine mounts attached to the frame.
3
4
1. Fuel stop solenoid
2. Ground connections
3. Throttle cable
1. Glow plug wire
Page 3 - - 15
CAUTION
1
5
2
Figure 10
4. Throttle bracket
5. Speed control lever
1
2
Figure 11
2. Upper radiator hose
Kubota Diesel Engine