Cabinet Modules Preface Safety information System overview SINAMICS Mechanical installation S120 Cabinet Modules Electrical installation Cabinet Modules Manual Maintenance and servicing Diagnostics Options 03/2013 A5E03263538A...
Page 4
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
This documentation is intended for machine manufacturers, commissioning engineers, and service personnel who use the SINAMICS drive system. Objective This manual describes the hardware components and design of the SINAMICS S120 Cabinet Modules. It provides information about installation, electrical connection, and cabinet design.
Page 6
Country-specific telephone numbers for technical support are provided at the following Internet address: http://www.automation.siemens.com/partners Internet addresses Up-to-date information about our products can be found on the Internet at the following address: http://www.siemens.com Information about SINAMICS S120 Cabinet Modules can be found under: http://www.siemens.com/sinamics-s120-cabinet-modules Cabinet Modules Manual, 03/2013, A5E03263538A...
Preface EMC limit values for South Korea The EMC limit values that have to be observed for Korea correspond to the limit values of the EMC product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit value class A, Group 1 according to EN 55011. With suitable additional measures the limit values to category C2 or to limit class A, Group 1, are maintained.
Table of contents Preface ..............................3 Safety information............................ 17 Requirements..........................17 Electrostatic sensitive devices (ESD) ..................18 Safety information ........................19 Residual risks..........................22 System overview............................25 Overview ............................25 Field of application ........................27 Benefits ............................28 Line Modules..........................29 2.4.1 General information ........................29 2.4.2 Basic Line Modules........................29 2.4.3 Smart Line Modules ........................30 2.4.4...
Page 10
Table of contents 3.3.2.1 On-site requirements........................48 3.3.2.2 Requirements on the levelness of the floor................. 50 3.3.2.3 Shipping and handling indicators ....................51 3.3.2.4 Unpacking the cabinets....................... 53 3.3.2.5 Tools required ..........................53 3.3.3 Lifting the cabinet units off the transport pallet and installing them ..........54 3.3.4 Disassembling the crane transport assembly ................
Page 11
Table of contents Cabinet Modules............................ 139 Line Connection Modules ......................139 5.1.1 General information ........................139 5.1.2 Description ..........................140 5.1.2.1 Fuse switch disconnector (input current ≤ 800 A) ..............143 5.1.2.2 Circuit breaker (input current > 800 A)..................143 5.1.2.3 Terminal block -X40 external 230 V AC auxiliary infeed ............145 5.1.3 Versions of Line Connection Modules ..................146 5.1.3.1...
Page 12
Table of contents 5.5.5 Technical data........................... 207 5.5.6 Overload capability........................211 Chassis format Motor Modules ....................212 5.6.1 General information........................212 5.6.2 Description ..........................212 5.6.3 X55 customer terminal strip ...................... 220 5.6.3.1 General information........................220 5.6.3.2 X41 EP terminal / temperature sensor connection ..............220 5.6.3.3 X46 Brake control and monitoring.....................
Page 13
Table of contents 6.4.7 Replacing the power block, chassis format ................277 6.4.7.1 Replacing the power block, frame size FB ................277 6.4.7.2 Replacing the power block, frame sizes GB and GD..............280 6.4.7.3 Replacing the power block, frame size FX ................283 6.4.7.4 Replacing the power block, frame size GX................286 6.4.7.5 Replacing the power block, frame size HX ................289...
Page 14
Table of contents 7.12 LEDs on the SMC10 Sensor Module ..................362 7.13 LEDs on the SMC20 Sensor Module ..................362 7.14 LEDs on the SMC30 Sensor Module ..................363 7.15 LEDs on the TM54F Terminal Module ..................364 7.16 LEDs on the temperature sensor module TM150..............
Page 15
Table of contents 8.19 K88, Safe Brake Adapter SBA 230 V AC ..................413 8.20 K90, Control Unit CU320-2 DP ....................415 8.20.1 General information ........................415 8.20.2 Connection overview........................416 8.20.3 Connection example ........................419 8.20.4 X55 customer terminal strip .......................421 8.20.4.1 Overview ............................421 8.20.4.2 X41 EP terminal / temperature sensor connection ..............424 8.20.4.3 X46 Brake control and monitoring .....................425 8.20.4.4 X122 digital inputs/outputs......................426...
Page 16
Table of contents 8.28 L21, Operation in an IT system ....................472 8.29 L22, supplied as standard without line reactor................473 8.30 L25, circuit breaker in withdrawable unit design ............... 474 8.31 L34, output-side circuit breaker....................475 8.31.1 General information........................475 8.31.2 Switching cycles for the output-side circuit breaker..............
Page 17
Table of contents 8.43 M07, cable-marshalling compartment 200 mm high, RAL 7035..........522 8.44 M13, Line connection from above....................524 8.45 M21, degree of protection IP21....................525 8.45.1 General information ........................525 8.45.2 Mounting ............................527 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 ..............528 8.46.1 General information ........................528 8.46.2 Mounting ............................531 8.47...
Page 18
Table of contents Cabinet Modules Manual, 03/2013, A5E03263538A...
The operating instructions and the machine documentation are available in the languages specified in the supply contracts. Note Support by SIEMENS service centers We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning, and maintenance work. Cabinet Modules Manual, 03/2013, A5E03263538A...
Safety information 1.2 Electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) CAUTION Components sensitive to electrostatic charge The Cabinet Modules contain electrostatic sensitive devices. These components can be easily destroyed if not handled properly. Observe the following notes if you nevertheless have to work with electronic modules: ...
Safety information DANGER Qualified personnel SINAMICS S120 Cabinet Modules must only be commissioned by suitably qualified personnel. The personnel must take into account the information provided in the technical customer documentation for the product, and be familiar with and observe the specified danger and warning notices.
Page 22
NOTICE Disconnecting the connections before a voltage test As part of routine tests, SINAMICS S120 Cabinet Modules undergo a voltage test in accordance with EN 61800-5-1. Prior to performing the voltage test for electrical equipment of industrial machines in accordance with EN 60204-1, Section 18.4, all connections of the Cabinet Modules must be disconnected/removed to prevent the units from being damaged.
Page 23
Safety information 1.3 Safety information NOTICE Malfunctions caused by mobile telephones Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a transmitter power of > 1 W may lead to incorrect operation. Cabinet Modules Manual, 03/2013, A5E03263538A...
Safety information 1.4 Residual risks Residual risks Residual risks of power drive systems The control and drive components of a power drive system (PDS) are approved for industrial and commercial use in industrial line supplies. Their use in public electrical grids requires a different configuration and/or additional measures.
Page 25
Safety information 1.4 Residual risks 3. Hazardous touch voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification –...
Page 26
Safety information 1.4 Residual risks Electromagnetic fields WARNING Electromagnetic fields "electro smog" Electromagnetic fields are generated by the operation of electrical power engineering installations such as transformers, converters or motors. Electromagnetic fields can interfere with electronic devices, which could cause them to malfunction.
System overview Overview SINAMICS S120 Cabinet Modules are the components of a modular cabinet unit system for multi-axis drives with a central supply infeed and a common DC link busbar, as typically found in paper-making machines, roller mills, test stands, or hoisting gear.
Page 28
System overview 2.1 Overview Figure 2-1 Example of a drive line-up with SINAMICS S120 Cabinet Modules for a multi-motor drive The following table provides an overview of the voltage ranges and power ratings available for the SINAMICS S120 Cabinet Modules:...
System overview 2.2 Field of application Field of application The modular SINAMICS S120 Cabinet Modules drive system is used to coordinate multiple motors in a multi-axis drive system. Typical examples include: ● Paper-making machines ● Roller mills ● Hoisting gear ●...
System overview 2.3 Benefits Benefits The outstanding system features of the SINAMICS S120 Cabinet Modules provide plant operators with the following advantages: ● Process optimization with minimal effort: – A standard PROFIBUS or PROFINET interface and various analog and digital interfaces allow them to be easily integrated into automation solutions.
System overview 2.4 Line Modules Line Modules 2.4.1 General information Power is fed to the drive line-up via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link. They are suitable for connection to systems grounded at the neutral point (TN, TT) and non- grounded (IT) systems.
System overview 2.4 Line Modules Figure 2-3 Line Connection Module with Basic Line Module > 800 A Figure 2-4 Line Connection Module with Basic Line Modules connected in parallel 2.4.3 Smart Line Modules Smart Line Modules can supply energy to the DC link and return regenerative energy to the supply system.
Interface Modules include the required pre-charging input circuit for the Active Line Module, in addition to a Clean Power Filter. These two components are considered to be an integral unit for SINAMICS S120 Cabinet Modules and are supplied together. For a compact configuration, Line Connection Modules up to input currents of 3,200 A are available.
System overview 2.5 DC link components Figure 2-8 Line Connection Module with Active Interface Module and Active Line Module ≤ 800 A, example frame size HX + HI Line Connection Module Figure 2-9 Line Connection Module with Active Interface Module and Active Line Module > 800 A Figure 2-10 Line Connection Module with Active Interface Modules and Active Line Modules connected in parallel...
Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system. In addition, the auxiliary power supply system supplies the electronics modules with external 24 V DC.
System overview 2.8 Overview of options Overview of options Table 2- 2 Overview of options Option code Brief description of option Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format Draft of customer documentation Documentation language: English/French Documentation language: English/Spanish Documentation language: English/Italian Unit acceptance with the customer present: Visual acceptance Unit acceptance with the customer present: Function test with no motor connected...
Page 37
System overview 2.8 Overview of options Option code Brief description of option dv/dt filter compact plus Voltage Peak Limiter Motor reactor 2 motor reactors connected in series dv/dt filter plus Voltage Peak Limiter Main contactor Operation in an IT system Line reactor not included in scope of delivery Circuit breaker in withdrawable unit design Output-side circuit breaker...
System overview 2.9 System structure Option code Brief description of option DC busbar system (Id = 2150 A, 2x 60 x 10 mm) DC busbar system (Id = 2730 A, 2x 80 x 10 mm) DC busbar system (Id = 3320 A, 2x 100 x 10 mm) DC busbar system (Id = 3720 A, 3x 80 x 10 mm) DC busbar system (Id = 4480 A, 3x 100 x 10 mm) Crane transport assembly (top-mounted)
System overview 2.10 System data 2.10 System data General technical system data Electrical data Line voltages and power ranges 380 ... 480 V 3 AC, ±10 % (-15 % < 1 min), 1.6 ... 800 kW 500 ... 690 V 3 AC, ±10 % (-15 % < 1 min), 55 ... 1200 kW Line system configurations Line supplies grounded at the neutral point (TN/TT systems) or non-grounded line supplies (IT systems)
Page 40
System overview 2.10 System data Ambient conditions Operation Storage Transport 0 °C Ambient temperature ... +40 °C -25 °C to +55 °C -25 °C to +70 °C -40 °C to +50 °C see derating data from for 24 hours 95 % ...
40 °C and installation altitudes up to 1000 m above sea level. If SINAMICS S120 Cabinet Modules with power units in the booksize format are operated at ambient temperatures higher than 40 °C and/or...
80.0 % Installation altitudes greater than 2000 to 5000 m above sea level If SINAMICS S120 Cabinet Modules are operated at installation altitudes greater than 2000 m above sea level, then it must be taken into account that with increasing installation altitude, the air pressure and therefore the density of the air decreases.
Page 43
System overview 2.11 Derating data Reducing the ambient temperature and the output current Due to the reduced cooling efficiency, it is necessary, on the one hand, to reduce the ambient temperature and, on the other, to lower heat loss in the Cabinet Module by reducing the output current, whereby ambient temperatures lower than 40 °C may be offset to compensate.
Page 44
System overview 2.11 Derating data Use of an isolating transformer to reduce transient overvoltages according to IEC 61800-5-1 As a consequence, overvoltage category III is reduced to overvoltage category II – which in turn reduces the demands placed on the insulating capability of air. An additional voltage derating (reduction of the input voltage) is not required if the following secondary conditions are maintained: ●...
Mechanical installation Important notes Transport WARNING Hazards during transport and when replacing components Please note the following when transporting the cabinet units: The devices are heavy and are usually top heavy. The center of gravity is marked on the devices.
Page 46
Note Notes regarding damage in transit: Carry out a thorough visual inspection of the SINAMICS S120 Cabinet Modules before accepting the delivery from the shipping company. Pay special attention to transport damage that is not readily apparent but indicated by the tilt and shock indicators; see chapter Shipping and handling indicators (Page 51).
Page 47
Mechanical installation 3.1 Important notes Storage The cabinet units must be stored in clean, dry rooms. Temperatures between -25 °C and +55 °C are permissible (class 1K4 to EN 60721-3-1). Temperature variations greater than 20 K per hour are not permitted. If the cabinets are stored for a prolonged period, cover them or take other appropriate measures to ensure that they do not become dirty and that they are protected against environmental influences.
Important safety precautions WARNING Safe operation of the devices To ensure that the SINAMICS S120 Cabinet Modules operate safely and reliably, they must be properly installed and commissioned by qualified personnel, taking into account all the warning notices provided. In particular, the general and national installation and safety guidelines for high-voltage installations (e.g.
Page 49
Mechanical installation 3.2 Mechanical installation: Checklist Item Activity Applicable?/Completed? The load-carrying capacity and properties of the ground must fulfill the requirements for installation of the Cabinet Modules. (→ See the chapter titled "Cabinet Modules" in the technical data for the relevant Cabinet Modules) (→...
Mechanical installation 3.3 Installation Installation 3.3.1 Important safety precautions DANGER Safe operation of the devices To ensure that the cabinet units operate safely and reliably, they must be properly installed and commissioned by qualified personnel, taking into account all the warning notices provided.
Page 51
Mechanical installation 3.3 Installation NOTICE Requirements for IP20 Cabinet Modules do not fulfill the requirements for IP20 until they have been closed off by installing a side panel on the right (option M26) and a side panel on the left (option M27)! The cabinet units are installed in accordance with the dimension drawings supplied.
Mechanical installation 3.3 Installation The cooling air for the power unit is drawn in from the front through the ventilation grilles in the lower part of the cabinet doors. The warmed air is discharged through the perforated top cover or the ventilation grilles in the hood (with options M23/M43/M54 for degrees of protection IP23/IP43/IP54).
Mechanical installation 3.3 Installation The following points must be observed to ensure full functionality of the cabinet units: ● The foundation must be level. ● Irregularities must be leveled out. ① ● Gaps where air can enter caused by leveling measures (e.g.: in the diagram) must be sealed.
Page 54
Mechanical installation 3.3 Installation Checking the shipping and handling indicators prior to commissioning It is essential to check the shipping and handling indicators prior to commissioning the converter. Figure 3-5 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been handled and stored upright.
Mechanical installation 3.3 Installation Removing the shipping and handling indicators prior to commissioning NOTICE Removing the shipping and handling indicators prior to commissioning The shipping and handling indicators must be removed before commissioning the converter. If this is not observed, the transport indicators can cause damage in the unit when the converter is operated.
Mechanical installation 3.3 Installation 3.3.3 Lifting the cabinet units off the transport pallet and installing them The applicable local guidelines regarding the transportation of the cabinet from the transport pallet to the installation location must be observed. A crane transport assembly (option M90) can also be fitted on the top of the cabinet. The fixing screws of the transport pallets can be removed without having to lift the cabinet unit.
Mechanical installation 3.3 Installation Center of gravity of the cabinet The diagram below shows the center of gravity of the cabinet (for all sizes), which must always be taken into account when lifting and installing the cabinet. Figure 3-8 Center of gravity of the cabinet Note Center of gravity of the cabinet A sticker with the precise position of the center of gravity of the cabinet is attached to all...
Page 58
Mechanical installation 3.3 Installation Removal The transport eyebolts can be unscrewed and removed. Depending on the length of the cabinet or transport unit, the support rails can have a varying number of fastening screws. These must be unscrewed and removed before the rails can be removed. WARNING Careful handling of the support rails The support rails are heavy and must be removed very carefully.
Mechanical installation 3.3 Installation 3.3.5 Connection to the foundation Preparatory steps ● If possible, allow unimpeded access to the holes at the bottom of the cabinet units by removing the protective covers when carrying out installation work. Connection to the foundation For the connection to the foundation, four holes are provided on each cabinet panel for M12 screws (see pictures in the next section).
Mechanical installation 3.3 Installation 3.3.6 Connection for side-by-side installation of cabinet units Description An accessories kit is provided with each cabinet or transport unit for the connection of cabinet units in a side-by-side installation. The table below shows the content of this accessories kit for connecting the cabinet units.
Page 61
Mechanical installation 3.3 Installation Figure 3-12 Positions of the cabinet connectors Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 62
Mechanical installation 3.3 Installation Figure 3-13 Inner cabinet connectors at the lower cabinet frame Figure 3-14 Inner cabinet connectors at the upper cabinet frame Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 63
Mechanical installation 3.3 Installation Figure 3-15 Cabinet connector, outer Note Installing the canopy or hood at a an early stage! It is recommended to attach the canopy or hood at an early stage to prevent foreign matter entering the cabinet units. Note Installing the side panels For each row of cabinets installed, one side panel must be installed on the right (option M26)
Electrical installation Safety information Required safety precautions before installation work is carried out DANGER Hazardous electrical voltage The Cabinet Modules are used in industrial high-voltage installations. During operation, this Cabinet Module contains rotating and live parts. For this reason, there is a risk of severe injury or significant material damage if the required covers are removed without authorization, if it is used or operated incorrectly, or if it has not been properly maintained.
Electrical installation 4.2 Electrical installation: Checklist Electrical installation: Checklist Important safety precautions DANGER Hazardous electrical voltage The cabinet units are operated with high voltages. All connection work must be carried out when the cabinet is de-energized. All work on the unit must be carried out by trained personnel only. Work on an open unit must be carried out with extreme caution because external supply voltages may be present.
Page 67
Electrical installation 4.2 Electrical installation: Checklist Checklist Use the checklist below to guide you through the electrical installation procedure for the cabinet. Read all the safety information in the section "Safety information" before carrying out any work on the unit. For wiring instructions, see the "Electrical installation"...
Page 68
Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? Power connections A yellow warning label is attached to the basic interference suppression module at each connection clip. The warning label must removed from the connection clip (by pulling it off) if the ...
Page 69
Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? The correct operating voltage must be set for the 230 V AC fans in the Line Connection Module, Basic Line Module, Smart Line Module, Active Line Module, and Motor Module in chassis format. Fine tuning to the relevant line voltage is performed by reconnecting the transformer taps.
Page 70
Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? Options G20, The supplied CBC10 is installed in the factory in the option CBC10 Communication slot of the Control Unit. Board (→ See the Chapter titled "Options", in section "G20, CBC10 Communication Board") G33, The supplied CBE20 is installed in the factory in the option CBE20 Communication...
Page 71
Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? K50, The SMC30 Sensor Module is used for detecting the SMC30 Sensor Module actual motor speed. The following encoders are supported by the SMC30 Sensor Module: TTL encoder HTL encoder ...
Page 72
Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? K87, Establish the connection according to "Cable routing for Terminal Module TM54F the functions TM54F". (→ See the chapter titled "Electrical installation" in section "Cable routing for the Terminal Module TM54F") (→...
Electrical installation 4.3 Insulation test Insulation test Insulation test In accordance with EN 60204-1, an insulation test must be performed on the machine/system. The test may be done with one of the following tests: ● Insulation resistance test ● Voltage test WARNING Disconnect from power supply Disconnect the machine/system from the line supply prior to testing.
Electrical installation 4.4 EMC-compliant design Components and devices that have been voltage tested according to their product standard may be disconnected during testing. The SINAMICS cabinet units are voltage tested in accordance with EN 61800-5-1 and must be disconnected during this test. If they cannot be disconnected, input and output terminals must be short-circuited and a bypass installed.
Electrical installation 4.6 Connections Connections 4.6.1 Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below.
Electrical installation 4.6 Connections 4.6.2 Connection overview Connection overview The following table shows the connections between the individual Cabinet Modules and their connections. When supplied as transport unit (Option Y11, transport units assembled in the factory), these connections only have to be established between the individual transport units as configured.
Electrical installation 4.6 Connections 4.6.3 PE busbar 4.6.3.1 General information Availability PE busbars are included in the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Booksize Base Cabinets ●...
Page 78
Electrical installation 4.6 Connections Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ● Allow unimpeded access to the PE busbar of the cabinet units (if necessary, remove the protective covers during installation work). Figure 4-3 Connecting the PE busbar when cabinet units are installed side-by-side Establishing the connection...
Electrical installation 4.6 Connections 4.6.3.3 Connection according to the system-side grounding concept WARNING Danger to life when live parts are touched If there is no connection to the central grounding of the complete plant, the cabinet unit may be subjected to dangerous voltage in a fault situation. Once you have established the connections to the PE busbar in the cabinet and/or established the connections to the PE busbar across more than one cabinet unit, you must establish a connection to the central ground of the entire system.
Electrical installation 4.6 Connections 4.6.4 DC busbar 4.6.4.1 General information Availability The DC busbar is always integrated in the following S120 Cabinet Modules and must be ordered as option M80 to M87: ● Basic Line Modules ● Smart Line Modules ●...
Page 81
Electrical installation 4.6 Connections Preparatory steps ● Verify that the cabinet units to be connected have been isolated from the supply. ● Install and secure the cabinet units properly. ● Observe the "five safety rules". ● Allow unimpeded access to the DC busbar (if necessary, remove the protective covers during installation work).
Page 82
Electrical installation 4.6 Connections Establishing the connection ① 1. Loosen the 2 x M12 nuts on the upper DC busbar (DC P) on the right side at the first cabinet. 2. Loosen the 2 x M12 nuts on the DC busbar on the left side of the cabinet to be connected.
Electrical installation 4.6 Connections 4.6.5 Auxiliary power supply system 4.6.5.1 General information Availability To facilitate the auxiliary voltage supply to S120 Cabinet Modules, the individual modules are fitted with a special, standardized auxiliary voltage supply system. This system is delivered pre-installed.
Page 84
Electrical installation 4.6 Connections Figure 4-6 Auxiliary power supply system for voltage distribution The auxiliary power supply system for an individual cabinet unit consists of an auxiliary power module and the connecting cables. The auxiliary power module comprises two terminal blocks (-X100, -X101) and one fuse (- F24) for the 24 V DC supply.
Page 85
Electrical installation 4.6 Connections Auxiliary power module Figure 4-7 Auxiliary power module with terminal blocks -X100, -X101 and 24 V DC fuse At least two terminals are always available to the customer at terminal block -X100 for tapping the auxiliary voltages. Table 4- 4 X100, terminal block for tapping the auxiliary voltages Terminal...
Page 86
Electrical installation 4.6 Connections Table 4- 5 X101, terminal block for routing the auxiliary voltage connecting cables Terminal Designation Assigned voltages Rated current Line voltage (for fan supply via transformer): Max. 80 A 380 to 480 V 2 AC or ...
Page 87
Electrical installation 4.6 Connections Table 4- 6 X100, terminal block in the Line Connection Module for routing the auxiliary voltages Terminal Voltage tap Rated current Line voltage: Max. 80 A 380 to 480 V 2 AC or 500 to 690 V 2 AC (max. 759 V AC) ...
Electrical installation 4.6 Connections Connecting cables Table 4- 7 Voltage assignment for connecting cables Cable Phase Assigned voltages 4-phase Line voltage: 380 to 480 V 2 AC or 500 to 690 V 2 AC (max. 759 V AC) 230 V 1 AC (max.
Electrical installation 4.6 Connections 4.6.5.3 Connection for side-by-side installation of cabinet units Description Prefabricated cables for connecting the auxiliary power modules are attached to the -X101 terminal block of the module in each cabinet. If the cabinets are delivered as single units, these must be routed to the next module and attached to the appropriate terminals of the -X101 terminal block.
Page 90
Electrical installation 4.6 Connections Establishing the connection CAUTION Risk of injury from sharp edges Sharp edges in the cabinet unit can cause injury when connecting the auxiliary power supply system. 1. Disconnect the cabinet from the power supply. 2. Observe the "five safety rules". 3.
Electrical installation 4.6 Connections 4.6.5.4 Connecting to the infeed Description The voltages provided on the auxiliary power supply system must be produced by an auxiliary power supply (e.g. by an Auxiliary Power Supply Module or by Option K76 "Auxiliary voltage generating unit in the Line Connection Module"). If an Auxiliary Power Supply Module is not available to supply power to the auxiliary power supply system or if the Auxiliary Power Supply Module and the Cabinet Modules to be supplied are installed in different parts of the cabinet line-up, an auxiliary power module in...
Page 92
Electrical installation 4.6 Connections Motor Modules Booksize Cabinet Kit Table 4- 8 Motor connection, Motor Modules Terminals Technical data DCP, DCN Voltage: DC power input 510 ... 750 V DC U2/T1, V2/T2, W2/T3 Voltage: 3 AC power output 0 V 3 AC to 0.72 x DC link voltage Terminals: 6 ...
Page 93
Electrical installation 4.6 Connections Frame sizes FX and GX Frame sizes HX and JX -U2/-T1 -V2/-T2 -W2/-T3 -U2/-T1 -V2/-T2 -W2/-T3 Connecting the motor cables 1. Open the cabinet and remove the covers in front of the connection panel for motor cables (terminals U2/T1, V2/T2, W2/T3;...
Page 94
Electrical installation 4.6 Connections Note Position of the connections For the position of the connections for motor cables, see the layout diagrams included on the customer DVD supplied with the device. The motor ground should be fed back directly to the cabinet (PE busbar) and connected. Connection cross sections Refer to the "Technical data"...
Electrical installation 4.6 Connections Note Direction of motor rotation If the motor was connected with an incorrect direction of phase rotation, it can be corrected without replacement of the phase sequence via p1821 (phase rotation direction reversal). The correct phase sequence must be observed in both sub-cabinets when connecting cabinet units in parallel, since it is not possible to use converter functions to correct different phase sequences in the two sub-cabinets at a later stage.
Electrical installation 4.6 Connections 4.6.8 Adjusting the fan voltage A transformer is incorporated in the Motor Module in the chassis format (-T1-T10) and/or Basic Line Module/Smart Line Module/Active Line Module (-T2-T10) for setting the correct operating voltage for the 230 V fans. The mounting positions of the transformers are indicated in the layout diagrams supplied.
Page 97
Electrical installation 4.6 Connections Figure 4-12 Connecting terminals for the fan transformers (2-ph. 500 to 690 V AC) The line-voltage assignments for making the appropriate setting on the fan transformer are indicated in the following table. NOTICE Consequences of incorrect voltage setting If the terminals are not reconnected to the actual line voltage: ...
Electrical installation 4.6 Connections Table 4- 13 Line voltage assignments for setting the fan transformer (500 to 690 V 2 AC) Line voltage Fan transformer tap (-T1/-T2 -T10, -T20) 500 V ± 10% 500 V 525 V ± 10% 525 V 575 V ±...
Page 99
Electrical installation 4.6 Connections Basic Line Modules When a Basic Line Module is operated on an ungrounded / IT system, the connection clip to the basic interference suppression module must be removed. Figure 4-14 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size FB Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 100
Electrical installation 4.6 Connections Figure 4-15 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size GB Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 101
Electrical installation 4.6 Connections Smart Line Modules If the device is operated on an ungrounded / IT system, the connection clip to the basic interference suppression module must be removed. With frame sizes HX and JX, you must remove the left-hand fan before removing the connection bar (see chapter "Replacing components").
Page 102
Electrical installation 4.6 Connections Figure 4-17 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size HX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 103
Electrical installation 4.6 Connections Figure 4-18 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 104
Electrical installation 4.6 Connections Active Line Modules If the device is operated on an ungrounded / IT system, the connection clip for the basic interference suppression module of the Active Interface Modules (-A2) must be removed. Figure 4-19 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size FX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 105
Electrical installation 4.6 Connections Figure 4-20 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size GX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 106
Electrical installation 4.6 Connections Figure 4-21 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size HX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 107
Electrical installation 4.6 Connections Figure 4-22 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
Electrical installation 4.6 Connections Removing the connector jumper in the VSM10 Voltage Sensing Module If a Smart Line Module or Active Line Module is operated on an ungrounded / IT system, the connector jumper in terminal X530 on the lower side of the component must be removed from the Voltage Sensing Module (VSM10).
Electrical installation 4.6 Connections 4.6.11 Other connections Depending on the range of options installed, further connections may have to be made. For more information about the interfaces of available options, refer to the relevant sections in this manual. 4.6.12 Cable routing 4.6.12.1 General information DANGER...
Page 110
Electrical installation 4.6 Connections Preparatory steps Before starting any cabling or connection work in the Cabinet Modules, ensure that the following measures are performed: ● Disconnect the cabinet unit from the power supply. ● Observe the "five safety rules". ● Allow unimpeded access to the necessary components in the Cabinet Module (if necessary, remove the covers).
Electrical installation 4.6 Connections 4.6.12.2 Cable routing for Line Connection Modules For the Line Connection Modules, the customer must carry out the following cabling or connection work: Table 4- 14 Checklist for cabling or connection work for Line Connection Modules Cable routing Completed? Cable for the line supply connection (L1, L2, L3, PE)
Page 112
Electrical installation 4.6 Connections Cable routing for connecting to the supply infeed Frame size: GL/HL KL/LL 1. Feed the infeed cable into the cabinet from the bottom. 2. Connect the PE cable to the grounding bar. 3. Feed the cable up through the cabinet to terminal block -X1. 4.
Page 113
Electrical installation 4.6 Connections Signal cables Frame size: GL/HL KL/LL 1. Feed the signal cables into the cabinet from the bottom left. 2. Feed the signal cables up through the cabinet to terminal blocks -X30, -X40, and -X50. 3. Fasten the signal cables at suitable points. 4.
Electrical installation 4.6 Connections 4.6.12.3 Cable routing for Basic Line Modules For the Basic Line Modules, the customer must carry out the following cabling or connection work: Table 4- 15 Checklist for cabling or connection work for Basic Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 115
6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 116
Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables Frame size: 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3. Feed the cable up through the cabinet and, when it reaches the Control Unit, guide it up and to the right towards the Control Unit.
Page 117
Electrical installation 4.6 Connections Cable routing to the customer terminal block -X55 Frame size: 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove approx. 3 cm of the cable insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.
Electrical installation 4.6 Connections 4.6.12.4 Cable routing for Smart Line Modules For the Smart Line Modules, the customer must carry out the following cabling or connection work: Table 4- 16 Checklist for cabling or connection work for Smart Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 119
6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 120
Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Frame size: 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 121
Electrical installation 4.6 Connections Cable routing to the customer terminal block -X55 Frame size: 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Electrical installation 4.6 Connections 4.6.12.5 Cable routing for Active Line Modules For the Active Line Modules, the customer must carry out the following cabling or connection work: Table 4- 17 Checklist for cabling or connection work for Active Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 123
6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 124
6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 125
Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 126
Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 127
Electrical installation 4.6 Connections Cable routing to customer terminal block -X55, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the customer terminal block into the cabinet from the bottom right (frame size FX+FI) or bottom left (frame size GX+GI). 2.
Page 128
Electrical installation 4.6 Connections Cable routing for customer terminal block –X55, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Electrical installation 4.6 Connections 4.6.12.6 Cable routing for Booksize Base Cabinets and Booksize Cabinet Kit Note Cable routing The procedure is the same as that for the Cabinet Modules Motor Module in chassis format. (→ See the Section titled "Cable routing for Motor Modules in chassis format") Cable routing of motor cable Note Connecting the motor cables...
Page 130
6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 131
Electrical installation 4.6 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Frame size: FX+GX HX+JX 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 132
Electrical installation 4.6 Connections Cable routing of signal cables to the customer terminal block –X55 Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 133
Electrical installation 4.6 Connections Cable routing for the "Safe Torque off" and “Safe Stop 1” functions Note Cable routing The procedure is the same as that for the customer terminal block. Connect the cable to the terminals to control the functions. (→...
Page 134
Electrical installation 4.6 Connections Cable routing for signal cables to SMC10/20/30 Sensor Module Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove approx. 3 cm of the insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.
Page 135
Electrical installation 4.6 Connections Cable routing for motor connection Frame size: FX+GX HX+JX 1. Feed the cable into the cabinet from below. 2. Feed the cable up through the cabinet to the motor connections -U2/-T1, -V2/-T2, -W2/-T3. 3. Connect the cable to the connections. Cabinet Modules Manual, 03/2013, A5E03263538A...
Electrical installation 4.6 Connections 4.6.12.8 Cable routing for Central Braking Modules Cable routing to the braking resistor Central Braking Module 1. Feed the cable into the cabinet from below. 2. Feed the cable up and behind the PE busbar to the braking resistor terminals. 3.
Page 137
Electrical installation 4.6 Connections Cable routing to terminal block -X2 Central Braking Module 1. Feed the cable into the cabinet from the bottom left. 2. Guide the cable up and, when it reaches the level of terminal -X2, guide it to the right. 3.
Electrical installation 4.6 Connections 4.6.12.9 Cable routing for Auxiliary Power Supply Modules Cable routing for connecting to the supply infeed Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom right. 2. Guide the cable up and, when it reaches the level of the line connection, guide it to the left.
Page 139
Electrical installation 4.6 Connections Cable routing for signal cables to terminal blocks -X45, -X46, -X47 Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom left. 2. Guide the cable up and, when it reaches the terminal blocks, to the right. 3.
Cabinet Modules Line Connection Modules 5.1.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
Cabinet Modules 5.1 Line Connection Modules 5.1.2 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Power is fed to the drive line-up via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link.
Page 143
Cabinet Modules 5.1 Line Connection Modules C /L + D /L - - Q 1 - F 1 - F 2 -F 3 - T 10 -Q 10 -B 101 - T 24 - Q 2 /- Q 3/ -Q 4 U1 /L1 V1/ L2 W 1 /L 3...
Page 144
Cabinet Modules 5.1 Line Connection Modules C/ L + D /L - -Q 1 -T 10 - Q 10 - F 71 - F 72 -F 73 -B 101 - T 24 - X1 - T111 -T 10 - T 112 U 1 /L1 V1 /L 2 W 1 /L3...
Cabinet Modules 5.1 Line Connection Modules 5.1.2.1 Fuse switch disconnector (input current ≤ 800 A) Up to 800 A, a switch disconnector with integrated fuses is incorporated. X50 "Fuse switch disconnector" checkback contact Table 5- 2 Terminal block X50 "Fuse switch disconnector" checkback contact Terminal Designation Technical data...
Page 146
Cabinet Modules 5.1 Line Connection Modules Table 5- 4 Factory setting of the overcurrent release on Line Connection Modules for Smart Line Modules Short-circuit Order number Order number Input current Overload trip Short-time Line Connection Smart Line Module Line Module delayed short- release delay Module...
Cabinet Modules 5.1 Line Connection Modules Note Additional information Detailed and comprehensive instructions and information for the circuit breaker as well as the standard and additional options can be found in the accompanying operating instructions, These operating instructions are available as additional documentation on the customer DVD supplied with the device.
Cabinet Modules 5.1 Line Connection Modules 5.1.3 Versions of Line Connection Modules Different versions to suit specific input currents are available: ● Units ≤ 800 A are equipped with a main breaker with fuse switch disconnector ● Units > 800 A are equipped with a fixed-mounted circuit breaker (draw-out circuit breaker is available as option) Line Connection Modules come in the following versions (specified by an option code) according to the type of the Line Module that is being fed:...
Cabinet Modules 5.1 Line Connection Modules -Q10 K4_2_1 K4_4_1 K4_6_1 K4_2_2 K4_4_2 K4_6_2 3WL1 U1/L1 U1_1 V1/L2 V1_1 W1/L3 W1_1 U1_2 V1_2 W1_2 Figure 5-5 Connection example: Line Connection Module ≥2000 A for connection to Active Line Modules in parallel connection, option L42 5.1.3.2 Version L43 for Basic Line Modules When Basic Line Modules are used, a line reactor is incorporated as a standard feature.
Page 150
Cabinet Modules 5.1 Line Connection Modules 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-7 Connection example: Line Connection Module >800 A, <1800 A for connection to Basic Line Modules, option L43 -Q10 Pre-charging 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-8 Connection example: Line Connection Module >1800 A, <2000 A for connection to Basic...
Cabinet Modules 5.1 Line Connection Modules -Q10 Pre-charging 3WL1 U1_1 U1/L1 V1_1 V1/L2 W1_1 W1/L3 -R1.1 U1_2 V1_2 W1_2 Figure 5-9 Connection example: Line Connection Module ≥2000 A for connection to Basic Line Modules, option L43 Note Establishing connections according to the circuit diagram The 24 V DC and 230 V AC connections to the auxiliary power supply must be established in accordance with the circuit diagram.
Cabinet Modules 5.1 Line Connection Modules -Q10 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-11 Connection example: Line Connection Module >800 A for connection to Smart Line Modules, option L44 -Q10 L1.1 L2.1 L3.1 3WL1 U1_1 U1/L1 V1_1 V1/L2 W1_1 W1/L3 U1_2...
Page 153
Cabinet Modules 5.1 Line Connection Modules Electrical options Component Option 1 temperature sensor module TM150 2 temperature sensor modules TM150 3 temperature sensor modules TM150 4 temperature sensor modules TM150 Fan power supply Auxiliary power generation in the Line Connection Module Main contactor (for Line Connection Modules ≤...
Cabinet Modules 5.1 Line Connection Modules 5.1.5 Technical data Table 5- 9 Technical data for Line Connection Modules, 3 AC 380 ... 480 V, part I Order no. 6SL3700- 0LE32- 0LE34- 0LE36- 0LE38- 0LE41- 5AA3 0AA3 3AA3 0AA3 0AA3 Infeed/regenerative feedback current - Rated current I 1000 Supply voltages...
Page 155
Cabinet Modules 5.1 Line Connection Modules Table 5- 10 Technical data for Line Connection Modules, 3 AC 380 ... 480 V, part II Order no. 6SL3700- 0LE41- 0LE41- 0LE42- 0LE42- 0LE42- 0LE43- 3AA3 6AA3 0AA3 0BA3 5BA3 2BA3 Infeed/regenerative feedback current - Rated current I 1250 1600...
Page 156
Cabinet Modules 5.1 Line Connection Modules Table 5- 11 Technical data for Line Connection Modules, 3 AC 500 ... 690 V, part I Order no. 6SL3700- 0LG32- 0LG34- 0LG36- 0LG38- 0LG41- 8AA3 0AA3 3AA3 0AA3 0AA3 Infeed/regenerative feedback current - Rated current I 1000 Supply voltages - Line voltage...
Page 157
Cabinet Modules 5.1 Line Connection Modules Table 5- 12 Technical data for Line Connection Modules, 3 AC 500 ... 690 V, part II Order no. 6SL3700- 0LG41- 0LG41- 0LG42- 0LG42- 0LG43- 3AA3 6AA3 0BA3 5BA3 2BA3 Infeed/regenerative feedback current - Rated current I 1250 1600 2000...
Cabinet Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
Page 159
Cabinet Modules 5.2 Basic Line Modules Integration Basic Line Module Figure 5-13 Connection example for Basic Line Modules (frame size FB and GB) Note X9 terminal assignment for the Basic Line Module (frame size GD) For the Basic Line Modules, frame size GD, equipped with diode bridge ...
Page 160
Cabinet Modules 5.2 Basic Line Modules Configuration In Basic Line Modules of frame sizes FB and GB, a fully-controlled thyristor bridge is used to pre-charge the Basic Line Module and the connected DC link. The thyristors normally operate with a trigger delay angle of 0 °. Basic Line Modules of type GD for 900 kW (400 V) or 1500 kW (690 V) feature a diode bridge.
Cabinet Modules 5.2 Basic Line Modules Parallel connection of Basic Line Modules to increase power rating A pair of Basic Line Modules is available for creating drive line-ups with more power. These modules can be operated on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.
Cabinet Modules 5.2 Basic Line Modules 5.2.3.2 Control Interface Module Figure 5-15 Control Interface Module 5.2.3.3 X41 EP terminal / temperature sensor connection Table 5- 13 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 ...
Cabinet Modules 5.2 Basic Line Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.
Cabinet Modules 5.2 Basic Line Modules 5.2.4 Options Note Additional information The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Use in the first environment according to EN 61800-3,...
Cabinet Modules 5.2 Basic Line Modules 5.2.5 Technical data Table 5- 15 Technical data for Basic Line Modules, 3 AC 380 ... 480 V Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AA3 3AA3 2AA3 2AA3 5AA3 8AA3 for parallel connection, - Attached to Line Connection Module on ...-2BA3 ...-5BA3...
Page 167
Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AA3 3AA3 2AA3 2AA3 5AA3 8AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6) 4400 5200 10000 2500 3200 4000 - For a parallel connection 4000 5000 6400...
Page 168
Cabinet Modules 5.2 Basic Line Modules Table 5- 16 Technical data for Basic Line Modules, 3 AC 500 ... 690 V Order no. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AA3 3AA3 8AA3 1AA3 4AA3 8AA3 for parallel connection, - Attached to Line Connection Module on ...-2BA3 ...-4BA3 ...-8BA3...
Page 169
Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AA3 3AA3 8AA3 1AA3 4AA3 8AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 3000 4400 8000 2000 2500 3200 - For a parallel connection 4000 5000 6400...
Cabinet Modules 5.3 Smart Line Modules Smart Line Modules 5.3.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
Page 171
Cabinet Modules 5.3 Smart Line Modules Integration Cabinet Module DC busbar X400 X401 X402 X500 Smart -X41 Line READY Module +24 V EP M Cabinet Module Voltage Sensing Module Line Connection Module P24 V Bypass 230 V AC contactor Internal control Power supply Checkback signal...
Page 172
Cabinet Modules 5.3 Smart Line Modules Configuration IGBTs (fundamental frequency-switched) are used as power semiconductors of the Smart Line Modules. Because this reduces switching losses, high current utilization of the power units can be achieved. The current flows in the direction of the infeed via the freewheeling diodes of the IGBTs. While a diode is conducting, the anti-parallel IGBT is also activated.
Page 173
Cabinet Modules 5.3 Smart Line Modules C /L + D/L - -T 30.X21 -T 2 -F 1 -F 2 -E 1 -T 10 -E 240 -X55 -R 1 Figure 5-17 Configuration example for Smart Line Modules (frame size GX) Cabinet Modules Manual, 03/2013, A5E03263538A...
Cabinet Modules 5.3 Smart Line Modules Parallel connection of Smart Line Modules to increase power rating Up to four Smart Line Modules with the same power rating can be connected in parallel in order to increase power. Smart Line Modules with "mirror-image" power connections enable the parallel connection of these modules in a compact configuration.
Cabinet Modules 5.3 Smart Line Modules 5.3.3.2 Control Interface Module Figure 5-19 Control Interface Module 5.3.3.3 X41 EP terminal / temperature sensor connection Table 5- 17 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 ...
Cabinet Modules 5.3 Smart Line Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.
Cabinet Modules 5.3 Smart Line Modules 5.3.4 Options Note Additional information The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Use in the first environment according to EN 61800-3,...
Cabinet Modules 5.3 Smart Line Modules 5.3.5 Technical data Table 5- 19 Technical data for Smart Line Modules, 3 AC 380 ... 480 V Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AA3 3AA3 1AA3 3AA3 7AA3 for parallel connection, - Attached to Line Connection Module on ...-1BA3 ...-3BA3...
Page 180
Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AA3 3AA3 1AA3 3AA3 7AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6200 9200 2000 2500 3200 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...
Page 181
Cabinet Modules 5.3 Smart Line Modules Table 5- 20 Technical data for Smart Line Modules, 3 AC 500 ... 690 V Order no. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AA3 8AA3 2AA3 7AA3 for parallel connection, - Attached to Line Connection Module on ...-8BA3 ...-2BA3 ...-7BA3...
Page 182
Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AA3 8AA3 2AA3 7AA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6200 10500 2500 3200 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...
Cabinet Modules 5.4 Active Line Modules Active Line Modules 5.4.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
Page 184
Cabinet Modules 5.4 Active Line Modules Integration Active Active Interface Line Module Module Figure 5-20 Connection example for Active Line Modules (frame size FI/FX and GI/GX) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 185
Cabinet Modules 5.4 Active Line Modules Active Active Interface Line Module Module Figure 5-21 Connection example for Active Line Modules (frame size HI/HX and JI/JX) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 186
Cabinet Modules 5.4 Active Line Modules Configuration Active Line Modules are always operated together with an Active Interface Module, which contains the associated Clean Power Filter and pre-charging circuit. The included line filter enables compliance with the EMC requirements for the "second environment". Note Additional information The configuration examples of the individual Active Line Modules are used to illustrate the...
Page 187
Cabinet Modules 5.4 Active Line Modules C /L + D /L - AI _G -T 30 .X 21 - F1 - F 2 -X 630 -E10 - X609 - E1 -K 1 - T10 -X 9 - X55 G r undblech AI -X 5 -E 241 - E240...
Page 188
Cabinet Modules 5.4 Active Line Modules C /L + D /L - -R 2 -K 4 - K101 - X609 - E10 Figure 5-23 Configuration examples for Active Interface Modules (frame size JI) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 189
Cabinet Modules 5.4 Active Line Modules C /L + D /L - -T 30 .X 21 -T 2 -F 1 /3 -F 2 /4 - E3 -E 2 - T 20 -T 10 -X 55 - E241 - E240 Figure 5-24 Configuration examples for Active Line Modules (frame size JX) Cabinet Modules Manual, 03/2013, A5E03263538A...
Cabinet Modules 5.4 Active Line Modules Parallel connection of Active Line Modules to increase power rating Active Line Modules are available for creating drive line-ups with more power. These modules can be operated in parallel on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.
Cabinet Modules 5.4 Active Line Modules 5.4.3.2 Control Interface Module Figure 5-25 Control Interface Module 5.4.3.3 X41 EP terminal / temperature sensor connection Table 5- 21 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 V DC (20.4 ...
Cabinet Modules 5.4 Active Line Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.
Cabinet Modules 5.4 Active Line Modules 5.4.4 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Use in the first environment to EN 61800-3, category C2 (TN/TT line supplies)
Cabinet Modules 5.4 Active Line Modules 5.4.5 Technical data Table 5- 23 Technical data for Active Line Modules (including Active Interface Module), 3 AC 380 ... 480 V, part I Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1BA3 6BA3 8BA3 0BA3 for parallel connection, - Attached to Line Connection Module on left side...
Page 195
Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1BA3 6BA3 8BA3 0BA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 6200 10500 10500 10500 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...
Page 196
Cabinet Modules 5.4 Active Line Modules Table 5- 24 Technical data for Active Line Modules (including Active Interface Module), 3 AC 380 ... 480 V, part II Order no. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1BA3 4BA3 0BA3 4BA3 for parallel connection, - Attached to Line Connection Module on left side ...-0BC3 ...-4BC3...
Page 197
Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1BA3 4BA3 0BA3 4BA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 12000 2000 4000 6400 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC max DC...
Page 198
Cabinet Modules 5.4 Active Line Modules Table 5- 25 Technical data for Active Line Modules (including Active Interface Module), 3 AC 500 ... 690 V Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8BA3 4BA3 0BA3 3BA3 for parallel connection, - Attached to Line Connection Module on left side ...-4BC3 ...-0BC3 ...-3BC3...
Page 199
Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8BA3 4BA3 0BA3 3BA3 Rated short-circuit current acc. to IEC Minimum short-circuit current 9000 15000 2500 3200 - For a parallel connection 4000 4000 5000 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC...
Cabinet Modules 5.5 Booksize format Motor Modules Booksize format Motor Modules 5.5.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
Page 201
Cabinet Modules 5.5 Booksize format Motor Modules Integration Figure 5-26 Connection example for Single Motor Modules in Booksize Cabinet Kit format ① Temperature sensor connection for motors without DRIVE-CLiQ interface ② Required for Safety Integrated ③ Fan module for rated output currents from 132 A and 200 A Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 202
Cabinet Modules 5.5 Booksize format Motor Modules Figure 5-27 Connection example for Double Motor Modules in Booksize Cabinet Kit format ① Temperature sensor connection for motors without a DRIVE-CLiQ interface ② Required for Safety Integrated Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 203
Cabinet Modules 5.5 Booksize format Motor Modules Configuration Motor Modules in booksize format are factory-installed as "Booksize Cabinet Kits" in Booksize Base Cabinets and delivered as a complete unit including cabinet-side connection components. Several Booksize Cabinet Kits can be installed in one Booksize Base Cabinet, depending on the mounting width requirements, which in turn depend on the power.
Page 204
Cabinet Modules 5.5 Booksize format Motor Modules C /L + blech D/L - -X 38 -R18 -R 17 -T 24 -T 1 -A10 C U bl -X55 Figure 5-28 Configuration example for Motor Modules in Booksize Cabinet Kit format Cabinet Modules Manual, 03/2013, A5E03263538A...
Cabinet Modules 5.5 Booksize format Motor Modules Mounting grid arrangement in the cabinet The area for connecting the Motor Modules in the cabinet is divided into three grid widths: ● 100 mm ● 200 mm ● 300 mm The table below shows the grid width assigned to the various Motor Modules. Table 5- 26 The assignment of the Motor Modules according to grid width Grid width...
Cabinet Modules 5.5 Booksize format Motor Modules 5.5.3.2 Customer terminal block X55.1 Description The customer terminal block (-X55.1) is mounted as standard in the cabinet for each Booksize Cabinet Kit. It provides the function-related inputs/outputs for temperature monitoring and for the "Safe Torque Off" and "Safe Stop 1" functions. Note Additional information All other cabinet interfaces and connections are explained in the circuit and terminal...
Cabinet Modules 5.5 Booksize format Motor Modules Note KTY temperature sensor connected with the correct polarity The KTY temperature sensor must be connected with the correct polarity. If the polarity is reversed, the sensor will not be able to detect if the motor overheats. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions...
Page 208
Cabinet Modules 5.5 Booksize format Motor Modules Mechanical options for Booksize Base Cabinets Component Option Base 100 mm high Cable-marshaling compartment 200 mm high IP21 degree of protection IP23/IP43/IP54 degree of protection M23, M43, M54 Side panels (right/left) M26, M27 Motor reactor terminal connection Closed cabinet door EMC shield bus...
Cabinet Modules 5.5 Booksize format Motor Modules 5.5.5 Technical data Table 5- 28 Technical data for Booksize Base Cabinet Order no. 6SL3720- 1TX38-0AA3 1TX41-2AA3 Usable installation width 1000 Weight (standard version) Dimensions (standard version, IP20) - width 1200 - height 2200 2200 - depth...
Page 210
Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 29 Technical data for Motor Modules in Booksize Cabinet Kit format, Single Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part I Order no.
Page 211
Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 30 Technical data for Motor Modules in Booksize Cabinet Kit format, Single Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part II Order no.
Page 212
Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 31 Technical data for Motor Modules in Booksize Cabinet Kit format, Double Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC Order no. 6SL3720- 2TE13- 2TE15-...
Cabinet Modules 5.5 Booksize format Motor Modules 5.5.6 Overload capability Duty cycle with 30 s and 60 s overload with a duty cycle duration of 300 s Figure 5-29 Duty cycle with 30 s and 60 s overload with a duty cycle duration of 300 s Cabinet Modules Manual, 03/2013, A5E03263538A...
Cabinet Modules 5.6 Chassis format Motor Modules Chassis format Motor Modules 5.6.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
Page 215
Cabinet Modules 5.6 Chassis format Motor Modules Integration Motor Module Figure 5-30 Connection example for Motor Modules in chassis format ① Temperature sensor connection for motors without a DRIVE-CLiQ interface ② Required for Safety Integrated Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 216
Cabinet Modules 5.6 Chassis format Motor Modules Configuration Motor Modules contain the following components as standard: ● Retaining device for the DC busbar, including the interface to the DC connections of the Motor Module (the necessary DC busbar must be provided separately as option M80 to M87).
Page 217
Cabinet Modules 5.6 Chassis format Motor Modules C /L + -Q 7 - F 5 - F 1 - F 2 D /L - -R 7, -R 8 - T 30 .X21 - T 1 -E 1 - X9 - T 10 - X55 H utschiene _ M oM o_ F - X240...
Page 218
Cabinet Modules 5.6 Chassis format Motor Modules C /L + - F5 - Q 7 -R 8 D /L - - F 1 - F 3 -F 2 - F 4 -R 7 -T 30 .X 21 - T 1 -E 2 - E3 - E4...
Page 219
Cabinet Modules 5.6 Chassis format Motor Modules Parallel connection of Motor Modules to increase power rating The following rules must be observed when connecting Motor Modules in parallel: ● Up to 4 identical Motor Modules can be connected in parallel. ●...
Page 220
Cabinet Modules 5.6 Chassis format Motor Modules Figure 5-34 Motor with common winding system supplied by a parallel connection of S120 Motor Modules Note Mixed operation is not possible It is only possible to connect identical power units in parallel if both power units have the same hardware version.
Page 221
Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 32 Motor Modules, 510 ... 750 V DC Order no. Frame size [kW] Minimum length [m] rated rated rms 6SL3720-1TE32-1AA3 6SL3720-1TE32-6AA3 6SL3720-1TE33-1AA3 6SL3720-1TE33-8AA3 6SL3720-1TE35-0AA3 6SL3720-1TE36-1AA3 6SL3720-1TE37-5AA3 6SL3720-1TE38-4AA3 6SL3720-1TE41-0AA3 6SL3720-1TE41-2AA3 1260 6SL3720-1TE41-4AA3 1405 Table 5- 33 Motor Modules, 675 ...1080 V DC...
Cabinet Modules 5.6 Chassis format Motor Modules 5.6.3 X55 customer terminal strip 5.6.3.1 General information This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.
Page 223
Cabinet Modules 5.6 Chassis format Motor Modules DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), a Sensor Module External (SME120 or SME125) must be used.
Cabinet Modules 5.6 Chassis format Motor Modules 5.6.3.3 X46 Brake control and monitoring Table 5- 35 Terminal strip X46 brake control and monitoring Terminal Function Technical data BR output + This interface is intended for the connection of the Safe Brake Adapter.
Page 225
Cabinet Modules 5.6 Chassis format Motor Modules Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Safety license for 1 to 5 axes K01 ... K05 AOP30 operator panel SMC 10/20/30 Sensor Modules K46, K48, K50 Additional SMC30 Sensor Module Terminal module for activating "Safe Torque Off"...
Cabinet Modules 5.6 Chassis format Motor Modules 5.6.5 Technical data Table 5- 37 Technical data for Motor Modules in chassis format, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 750 V DC, part I Order no. 6SL3720- 1TE32- 1TE32-...
Page 227
Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TE32- 1TE32- 1TE33- 1TE33- 1TE35- 1TE36- 1AA3 6AA3 1AA3 8AA3 0AA3 1AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20...
Page 228
Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 38 Technical data for Motor Modules in chassis format, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 750 V DC, part II Order no. 6SL3720- 1TE37- 1TE38- 1TE41- 1TE41-...
Page 230
Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 39 Technical data for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1080 V DC; part I Order no. 6SL3720- 1TG28- 1TG31- 1TG31- 1TG31-...
Page 231
Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TG28- 1TG31- 1TG31- 1TG31- 1TG31- 1TG32- 5AA3 0AA3 2AA3 5AA3 8AA3 2AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20...
Page 232
Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 40 Technical data for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1080 V DC; part II Order no. 6SL3720- 1TG32- 1TG33- 1TG34- 1TG34-...
Page 233
Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TG32- 1TG33- 1TG34- 1TG34- 1TG35- 6AA3 3AA3 1AA3 7AA3 8AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20 IP20...
Page 234
Cabinet Modules 5.6 Chassis format Motor Modules Table 5- 41 Technical data for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1080 V DC; part III Order no. 6SL3720- 1TG37- 1TG38- 1TG38- 1TG41-...
Page 235
Cabinet Modules 5.6 Chassis format Motor Modules Order no. 6SL3720- 1TG37- 1TG38- 1TG38- 1TG41- 1TG41- 4AA3 1AA3 8AA3 0AA3 3AA3 PE/GND connection PE busbar - Busbar cross section - Connection cross section, max. (IEC) Degree of protection (standard version) IP20 IP20 IP20 IP20...
Cabinet Modules 5.6 Chassis format Motor Modules 5.6.6 Overload capability The Motor Modules in the chassis format are equipped with an overload reserve to handle breakaway torques, for example. In the case of drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load.
Cabinet Modules 5.7 Central Braking Modules Central Braking Modules 5.7.1 General information DANGER Hazardous electrical voltage Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
Page 238
Cabinet Modules 5.7 Central Braking Modules The built-in fan means that Central Braking Modules are also suitable for high continuous power systems. Braking resistors corresponding to the rated powers are available for the Central Braking Modules. Braking resistors which are suitable for other applications are available on request. WARNING The fan can start up on its own The fan is switched on and off by means of a temperature control, which prevents it from...
Page 239
Cabinet Modules 5.7 Central Braking Modules Integration Cabinet Module DC busbar C -X1 G -X5 Central Braking Module Overcurrent Overload Inhibit/ Overtemp Reset Ready Relay Ready fault Auxiliary power supply: 2 AC 380 - 480 V or 2 AC 500 - 690 V 230 V AC 24 V DC zur Antriebssteuerung...
Page 240
Cabinet Modules 5.7 Central Braking Modules Configuration Central Braking Modules are designed in a 400 mm wide Cabinet Module. The Central Braking Modules are connected to the overhead DC busbar using fuses. The Central Braking Module comprises: ● Braking Module ●...
Page 241
Cabinet Modules 5.7 Central Braking Modules -F 19 -F 21 C /L + -F 20 D /L - - F22 D C _C hop - Sich -C 68 -C 69 - R 68 - R 69 -T 30 - F23 - X240 -G10 -X 5.1...
Cabinet Modules 5.7 Central Braking Modules Parallel connection of Central Braking Modules To increase the braking power, it is permissible for Central Braking Modules to be connected in parallel under the following conditions: ● Only Central Braking Modules of the same rating may be connected in parallel. ●...
Page 244
Cabinet Modules 5.7 Central Braking Modules X2 control terminals Table 5- 42 Terminal strip X2 control terminals Terminal Function Meaning Technical data DI 24V 0 = Normal operation 24 V AC/V DC, input load ground 1 = inhibit, reset approximately 10 mA (connection not required) Ground Ground...
Page 245
Cabinet Modules 5.7 Central Braking Modules WARNING Only actuate the threshold switch when the device is switched off The threshold switch must only be switched over when the cabinet unit is disconnected from the power supply and the DC link capacitors are discharged. Table 5- 46 Response thresholds of the Braking Module Rated voltage Response...
Cabinet Modules 5.7 Central Braking Modules If the set switch-on ratio is exceeded, the "MUL - Overload message" LED will be activated and at the same time the centralized fault indication will be triggered at terminal -X2:4/5,6. The fault message can be used by a higher-level controller to ensure timely shutdown, thereby preventing damage to the connected braking resistor.
Page 247
Cabinet Modules 5.7 Central Braking Modules Electrical options Component Option Holder for ARC detector Cabinet anti-condensation heating Mechanical options Component Option Base 100 mm high Cable-marshaling compartment 200 mm high IP21 degree of protection IP23/IP43/IP54 degree of protection M23, M43, M54 Side panels (right/left) M26, M27 Closed cabinet door...
Cabinet Modules 5.7 Central Braking Modules Order no. 6SL3700- 1AE35- 1AE41- 1AF35- 1AF41- 1AH36- 1AH41- 0AA3 0AA3 5AA3 1AA3 3AA3 2AA3 Frame size Rated short-circuit current acc. to IEC Power demand of fans. The specified power loss equals the maximum value at 100 % capacity utilization. The value in normal operation is lower.
Page 250
Cabinet Modules 5.7 Central Braking Modules 5.7.7 Braking resistor 5.7.7.1 Description The regenerative energy of the drive line-up is dissipated via the braking resistor. The braking resistor is connected to a Braking Module. The braking resistor is positioned outside the cabinet or switchgear room. This enables the resulting heat loss to be dissipated, thereby reducing the amount of air conditioning required.
Page 251
Cabinet Modules 5.7 Central Braking Modules WARNING Risk of fire and damage to equipment due to short-circuit/ground fault The cables to the braking resistor must be routed so that a ground fault or short circuit can be ruled out. A ground fault can result in fire with the associated smoke. ...
Cabinet Modules 5.7 Central Braking Modules 5.7.7.3 Duty cycle The following duty cycle applies only to the braking resistors that are described in this Chapter. Duty cycle Figure 5-42 Duty cycle for braking resistor Note For other duty cycles, the braking resistors must be requested on an order-specific basis. 5.7.7.4 Interfaces on the braking resistor Power connections on the braking resistor...
Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules as well as to other external loads. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system.
Page 258
Cabinet Modules 5.8 Auxiliary Power Supply Modules Note Supply infeed The same rated voltage must be fed into the supply infeed of the Auxiliary Power Supply Module as for the connected Cabinet Modules, as the voltage fed into the Auxiliary Power Supply Module supplies the entire system with auxiliary voltage via the auxiliary power supply system.
Page 259
Cabinet Modules 5.8 Auxiliary Power Supply Modules Integration Figure 5-46 Connection example for Auxiliary Power Supply Modules Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 260
Cabinet Modules 5.8 Auxiliary Power Supply Modules Configuration The Auxiliary Power Supply Module is connected on the plant side to a voltage corresponding to the respective rated device voltage. The standard version contains the following components: ● Fuse switch disconnector with fuse monitoring for external evaluation ●...
Page 261
Cabinet Modules 5.8 Auxiliary Power Supply Modules C/ L + D/ L - - T25 - T 24 - X40 - Q 4 -Q 3 - Q 2 - Q 1 -X 47 - F 1 - F 2 - F 3 - X45 - X46 - E240 -X 240...
Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.3 Fuse switch disconnector (-Q1) The customer feeds power to the Auxiliary Power Supply Module on the fuse switch disconnector (-Q1). The plant-side power demand indicated in the table "Technical data" varies according to the version of the Cabinet Module used. 5.8.4 Transformer (-T2) for generating the auxiliary voltage 230 V AC A transformer is incorporated to generate the 230 V AC, 2-phase voltage.
Page 263
Only replace the fuses using the fuse grip A fuse grip must always be used to replace the fuses. If necessary, the fuse grip can be ordered from Siemens. Table 5- 54 Overview of fuses for the transformer (-T2) in the Auxiliary Power Supply Module...
Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.5 Auxiliary power supply system Description The auxiliary power supply system is used to distribute the available voltages (line voltage for device fans, 230 V AC, 2-phase and 24 V DC). The table below shows an overview of the connected voltages and associated fuses for the auxiliary power supply system in the Auxiliary Power Supply Module.
Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.6 Customer interfaces for supplying power to an additional auxiliary power supply system This chapter describes only those interfaces in the cabinet that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.
Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.7 Options Note Additional information The individual options are described in the chapter titled "Options". Electrical options Component Option Holder for ARC detector (arc sensor) Cabinet anti-condensation heating Mechanical options Component Option Base 100 mm high Cable-marshaling compartment 200 mm high IP21 degree of protection IP23/IP43/IP54 degree of protection...
Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.8 Technical data Table 5- 57 Technical data for the Auxiliary Power Supply Modules Order no. 6SL3700- 0MX14- 0MX16- 0MX21- 0MX21- 0AA3 3AA3 0AA3 4AA3 Supply voltage on the plant/system side 380 ... 690 V 3 AC Line connection - Cable cross section, max.
Page 269
Maintenance and servicing Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components ● Replacing device components when the unit is serviced ●...
Maintenance and servicing 6.2 Cleaning the cabinet Cleaning the cabinet The cabinet comprises mostly electronic components. Apart from the fan(s), therefore, it contains hardly any components that are subject to wear or that require maintenance or servicing. The purpose of maintenance is to preserve the specified condition of the cabinet. Dirt and contamination must be removed regularly and parts subject to wear replaced.
Page 271
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Maintenance and servicing 6.4 Replacing components Replacing components 6.4.1 General information This chapter deals with replacing components that may need to be exchanged when the cabinet units require maintenance or service. Other components are not normally subject to wear and tear and are, therefore, not covered in this chapter. Note Additional information The order numbers for spare parts are listed on the supplied customer DVD in the spare...
Maintenance and servicing 6.4 Replacing components 6.4.2 Safety information Required safety precautions to be taken before carrying out maintenance and servicing DANGER Five safety rules You must read and observe the "Safety information" chapter in this Manual. When carrying out any kind of work on electrical devices, the following "five safety rules" must always be observed in accordance with EN 50110-1 and EN 50110-2: ...
Maintenance and servicing 6.4 Replacing components 6.4.3 Installation device for power blocks Installation device The installation device is used for installing and removing the power blocks for the Basic Line Modules, Active Line Modules, Smart Line Modules, and Motor Modules in chassis format. It is used as a mounting aid and is placed in front of and secured to the module.
Maintenance and servicing 6.4 Replacing components 6.4.4 Replacing the filter mats Replacing the filter mats (for IP23/IP43/IP54) The filter mats must be checked at regular intervals. If the mats are too dirty to allow the air supply to flow normally, they must be replaced. Note Replacing the filter mats If you do not replace dirty filter mats, this can cause a premature thermal shutdown of the...
Page 276
Maintenance and servicing 6.4 Replacing components Removing/Installing filter mats from/in the cabinet doors (IP23/IP43/IP54) Figure 6-2 Removing/Installing filter mats (IP23/IP43/IP54) 1. Insert the screwdriver into the cut-out sections provided (1) and gently push the grille cover (2) down and forwards, then remove it. 2.
Maintenance and servicing 6.4 Replacing components 6.4.5 Replacing power units The components required for connecting the DC busbars to the power unit are supplied as standard. If a components is replaced, you may have to restore these connections. The connection procedure is described in the following section. Preparatory steps: ●...
Maintenance and servicing 6.4 Replacing components Establishing the connection for chassis format WARNING Do not use cables The use of cables instead of the factory-installed busbars is not permitted! Note Make sure that you do not drop any nuts, washers, or screws as this could cause damage. 1.
Maintenance and servicing 6.4 Replacing components 6.4.7 Replacing the power block, chassis format 6.4.7.1 Replacing the power block, frame size FB Replacing the power block Figure 6-4 Replacing the power block, Basic Line Module, frame size FB Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 280
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
Page 281
Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. Note Connection clip for the interference-suppression capacitor The connection clip to the interference suppression capacitor is mounted on the spare power...
Maintenance and servicing 6.4 Replacing components 6.4.7.2 Replacing the power block, frame sizes GB and GD Replacing the power block Figure 6-5 Replacing the power block, Basic Line Module, frame sizes GB and GD Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 283
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
Page 284
Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. Note Connection clip for the interference-suppression capacitor The connection clip to the interference suppression capacitor is mounted on the spare power...
Maintenance and servicing 6.4 Replacing components 6.4.7.3 Replacing the power block, frame size FX Replacing the power block Figure 6-6 Replacing the power block, Active Line Module, and Motor Module, frame size FX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 286
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
Page 287
Maintenance and servicing 6.4 Replacing components CAUTION Caution when removing The power block weighs approx. 66 kg! When removing the power block, ensure that you do not damage any signal cables. The second plug connection for the fiber optic cables cannot be disconnected until the power block has been pulled out slightly (see Step 7).
Maintenance and servicing 6.4 Replacing components 6.4.7.4 Replacing the power block, frame size GX Replacing the power block Figure 6-7 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 289
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
Page 290
Maintenance and servicing 6.4 Replacing components CAUTION Caution when removing The power block weighs approx. 89 kg! When removing the power block, ensure that you do not damage any signal cables. The second plug connection for the fiber optic cables cannot be disconnected until the power block has been pulled out slightly (see Step 7).
Maintenance and servicing 6.4 Replacing components 6.4.7.5 Replacing the power block, frame size HX Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX – left power block Figure 6-8 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX –...
Page 292
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
Page 293
Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.
Page 294
Maintenance and servicing 6.4 Replacing components Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Figure 6-9 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 295
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
Page 296
Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.
Maintenance and servicing 6.4 Replacing components 6.4.7.6 Replacing the power block, frame size JX Replacing the power block Figure 6-10 Replacing the power block, Active Line Module, Smart Line Module, and Motor Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 298
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section titled "Installation device for power blocks").
Page 299
Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Specifications for installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.
Maintenance and servicing 6.4 Replacing components 6.4.8 Replacing the Control Interface Module 6.4.8.1 Replacing the Control Interface Module, frame size FX Replacing the Control Interface Module Figure 6-11 Replacing the Control Interface Module, Motor Module, frame size FX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 301
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the front cover Removal steps The removal steps are numbered in accordance with the figure. 1.
Maintenance and servicing 6.4 Replacing components 6.4.8.2 Replacing the Control Interface Module, frame size GX Replacing the Control Interface Module Figure 6-12 Replacing the Control Interface Module, Motor Module, frame size GX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 303
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the front cover Removal steps The removal steps are numbered in accordance with the figure. 1.
Maintenance and servicing 6.4 Replacing components 6.4.8.3 Replacing the Control Interface Module, frame size HX Replacing the Control Interface Module Figure 6-13 Replacing the Control Interface Module, Motor Module, frame size HX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 305
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1.
Maintenance and servicing 6.4 Replacing components 6.4.8.4 Replacing the Control Interface Module, frame size JX Replacing the Control Interface Module Figure 6-14 Replacing the Control Interface Module, Motor Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 307
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply so that it is in a no-voltage condition. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1.
Maintenance and servicing 6.4 Replacing components 6.4.9 Replacing the Control Unit The Control Unit is mounted on a slide-in unit that can be pulled out by removing a screw on ① the top left if the Control Unit needs to be replaced. Figure 6-15 Replacing the Control Unit Preparatory steps...
Maintenance and servicing 6.4 Replacing components 6.4.10 Replacing the fans 6.4.10.1 Replacing the fan, Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Remove the protective cover. ● Allow unimpeded access. Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 310
Maintenance and servicing 6.4 Replacing components Removing the fan, width 50 to 200 mm Table 6- 2 Removing the fan Disconnect the power supplies (24 V DC and 400 V AC) Wait 5 minutes while the DC link capacitors discharge! Removing the module from the drive line-up.
Page 311
Maintenance and servicing 6.4 Replacing components CAUTION Risk of injury from sharp edges Take care not to cut yourself on the sharp edges inside the cabinet. Installation steps for the fan, width 50 to 200 mm Table 6- 3 Installing a fan Size 50 mm Size 100 mm Sizes 150 mm and 200 mm...
Page 312
Maintenance and servicing 6.4 Replacing components Removing the fan, width 300 mm Figure 6-16 Removing the 300mm fan 1. Undo the M6 / 6 Nm screws (1) 2. Disconnect the power supply for the fan (2) 3. The fan can now be removed NOTICE Do not damage any signal cables When removing, ensure that you do not damage any signal cables.
Maintenance and servicing 6.4 Replacing components 6.4.10.2 Replacing the fan, frame sizes FB, GB and GD Replacing the fan Figure 6-17 Replacing the fan, Basic Line Module, frame sizes FB, GB, and GD Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 314
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.10.3 Replacing the fan, sizes FX and GX Replacing the fan Figure 6-18 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX and GX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 316
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.10.4 Replacing the fan, size HX Replacing the fan, left power block Figure 6-19 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - left power block Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 318
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 319
Maintenance and servicing 6.4 Replacing components Replacing the fan, right power block Figure 6-20 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - right power block Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 320
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.10.5 Replacing the fan, frame size JX Replacing the fan Figure 6-21 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size JX Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 322
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.10.6 Replacing the fan, frame size FI Replacing the fan Figure 6-22 Replacing the fan, Active Interface Module, frame size FI Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 324
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.10.7 Replacing the fan, frame size GI Replacing the fan Figure 6-23 Replacing the fan, Active Interface Module, frame size GI Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 326
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.10.8 Replacing the fan, frame size HI Replacing the fan Figure 6-24 Replacing the fan, Active Interface Module, frame size HI Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 328
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.10.9 Replacing the fan, frame size JI Replacing the fan Figure 6-25 Replacing the fan, Active Interface Module, frame size JI Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 330
Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Maintenance and servicing 6.4 Replacing components 6.4.11 Replacing the fuses Replacement fuses You can find the order numbers for replacing auxiliary power supply fuses that have blown in the spare parts list. WARNING Replacing the fuses When replacing fuses, you must take the following points into account: 1.
8. Press the yellow button on the fuse grip to release the new fuse from it. 9. Attach the support plates underneath the fuses again. 10. Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. Cabinet Modules Manual, 03/2013, A5E03263538A...
Maintenance and servicing 6.4 Replacing components 6.4.11.3 Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacing 1.
Page 334
Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access. CAUTION Hazardous electrical voltage The DC voltage may still be present for up to 5 minutes.
Page 335
Maintenance and servicing 6.4 Replacing components Replacing the DC fuses for Smart Line Module, Active Line Module, and Motor Module, frame sizes HX and JX Figure 6-27 Replacing the DC fuses, frame sizes HX and JX Preparatory steps ● Observe the "five safety rules". ●...
Page 336
Maintenance and servicing 6.4 Replacing components NOTICE Replacing the fuses After a DC fuse trips, always replace all DC fuses at the same time. Only fuses of the same type may be installed. If you order a complete power unit as a replacement, make sure that only DC fuses are used.
Maintenance and servicing 6.4 Replacing components 6.4.11.5 Replacing cylindrical fuses Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacement steps 1. Open the cabinet. 2. Open the fuse holder (push the flap down/up). 3.
Page 338
Figure 6-29 NH fuse puller with forearm protection for NH fuses Note The NH fuse puller can be ordered from Siemens with order number 3NX1 if required. Removal steps 1. Open the cabinet. 2. Front shock protection cover of the cabinet...
Page 339
Maintenance and servicing 6.4 Replacing components Note Replacing all NH fuses at the same time After one NH fuse trips, always replace all NH fuses at the same time. Installation steps 1. Insert the new fuse into the NH fuse grip. 2.
Maintenance and servicing 6.4 Replacing components 6.4.12 Replacing the DC interface (option L37) Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Allow unimpeded access (Motor Module); (if no Control Unit is present, the plate can simply be unscrewed and turned to one side).
Maintenance and servicing 6.4 Replacing components 6.4.13 Replacing the pre-charging resistors of the DC interface (option L37) Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Removal 1.
Maintenance and servicing 6.4 Replacing components 6.4.14 Replacing the backup battery for the cabinet operator panel Replacing the backup battery Figure 6-30 Replacing the backup battery Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 343
Maintenance and servicing 6.4 Replacing components Replacing 1. Disconnect the 24 V DC power-supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6.
Maintenance and servicing 6.5 Forming the DC link capacitors Forming the DC link capacitors Description If the Basic Line Modules, Smart Line Modules, Active Line Modules, and Motor Modules have not been used for more than two years, the DC link capacitors must be reformed. If this is not carried out, the units could be damaged after the DC link voltage is applied under load.
Page 345
Maintenance and servicing 6.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 6- 5 Production year and month Character Year of manufacture Character Month of manufacture 2004 1 to 9 January to September 2005 October...
Page 346
Maintenance and servicing 6.5 Forming the DC link capacitors ● 6 incandescent lamps 230 V / 100 W for a line voltage of 500 to 690 V 3 AC, where 2 incandescent lamps must be connected in series in each supply phase. Alternatively, use 3 resistors of 1 kΩ...
Page 347
Maintenance and servicing 6.5 Forming the DC link capacitors Forming circuit for Motor Modules Figure 6-33 Forming circuit for Motor Modules Procedure ● The unit being formed must not receive a power-on command (e.g. from the keyboard, BOP20 or terminal block). ●...
Page 348
Maintenance and servicing 6.5 Forming the DC link capacitors Cabinet Modules Manual, 03/2013, A5E03263538A...
Diagnostics Chapter content This chapter provides an overview of the LEDs on the various cabinet unit components. Detailed descriptions of the components are provided either in this Manual or in the additional documentation on the customer DVD supplied with the device. The overview of the LEDs provided here is intended for rapid diagnostic purposes.
Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit LEDs on the CU320-2 DP Control Unit Description of the LED states The different states while booting are indicated using LEDs on the Control Unit. ● The duration of the individual states varies. ●...
Page 351
Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Behavior of the LEDs after booting Table 7- 3 Control Unit CU320-2 DP – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) The electronics power supply is missing or lies Check power supply outside the permissible tolerance range.
Page 352
Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Color State Description, cause Remedy Flashing Cyclic bus communication has been interrupted Remove the fault light or could not be established 2 Hz – The electronics power supply is missing or lies Check power supply and/or (OPTION) outside the permissible tolerance range.
Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit LEDs on the CU320-2 PN Control Unit Description of the LED states The different states while booting are indicated using LEDs on the Control Unit. ● The duration of the individual states varies. ●...
Page 354
Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit Behavior of the LEDs after booting Table 7- 6 Control Unit CU320-2 PN – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) The electronics power supply is missing or lies Check power supply outside the permissible tolerance range.
Page 355
Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit Color State Description, cause Remedy Flashing Bus error, Adapt configuration between light incorrect parameter assignment/configuration controller and devices 0.5 Hz Flashing Cyclic bus communication has been interrupted Remove the fault light or could not be established 2 Hz –...
Diagnostics 7.4 LEDs on the CBE20 Communication Board LEDs on the CBE20 Communication Board Table 7- 7 Meanings of the LEDs on the CBE20 Communication Board Color Status Description Link port The electronics power supply is missing or outside the permissible tolerance range.
Page 357
Diagnostics 7.4 LEDs on the CBE20 Communication Board Color Status Description OPT on the – The electronics power supply is missing or outside the permissible Control Unit tolerance range. Communication Board either defective or not inserted. Green Steady light Communication Board is ready and cyclic communication is taking place. Flashing light The Communication Board is ready, but cyclic communication is not yet 0.5 Hz...
Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Flashing There is a fault. If the LED continues to flash after you have performed a POWER light ON, please contact your Siemens service center. WARNING Hazardous DC link voltage Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Diagnostics 7.9 LEDs on the Motor Module in the booksize format LEDs on the Motor Module in the booksize format Table 7- 16 Meaning of the LEDs on the Motor Module in booksize format LED, state Description Ready DC LINK The electronics power supply is missing or outside the permissible tolerance range.
Diagnostics 7.10 LEDs on the Central Braking Module 7.10 LEDs on the Central Braking Module Table 7- 17 Meaning of the LEDs on the Braking Module in the Central Braking Module Status Description ME - "Ready" message missing Overtemperature Maximum control setting Steady light Ready MUI - "Overcurrent"...
Diagnostics 7.12 LEDs on the SMC10 Sensor Module 7.12 LEDs on the SMC10 Sensor Module Table 7- 19 Meaning of the LEDs on the SMC10 Sensor Module Color Status Description The electronics power supply is missing or out of tolerance. Green Steady light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Diagnostics 7.14 LEDs on the SMC30 Sensor Module 7.14 LEDs on the SMC30 Sensor Module Table 7- 21 Meaning of the LEDs on the SMC30 Sensor Module Color Status Description The electronics power supply is missing or outside the permissible tolerance range.
Diagnostics 7.15 LEDs on the TM54F Terminal Module 7.15 LEDs on the TM54F Terminal Module Table 7- 22 Description of the LEDs on the Terminal Module TM54F Color State Description The electronics power supply is missing or outside the permissible tolerance range.
Diagnostics 7.17 LEDs on the SITOP power supply unit 7.17 LEDs on the SITOP power supply unit Table 7- 24 Meaning of the LEDs on the SITOP power supply unit Meaning Green Output voltage > 20.5 V Yellow Overload, output voltage < 20.5 V ("constant current" mode) Latching shutdown ("Shutdown"...
Page 368
Diagnostics 7.17 LEDs on the SITOP power supply unit Cabinet Modules Manual, 03/2013, A5E03263538A...
Options Safety information DANGER Five safety rules You must read and observe the "Safety information" chapter in this Manual. When carrying out any kind of work on electrical devices, the following "five safety rules" must always be observed in accordance with EN 50110-1 and EN 50110-2: 1.
Options 8.2 D14, Preliminary copy of customer documentation Note Different types of Cabinet Modules The Cabinet Modules come in a range of different frame sizes, with each size differing from the others in several ways. The main differences are: The covers used can have different dimensions, and they can be arranged and secured in different ways.
Page 371
Options 8.3 G20, CBC10 Communication Board Description Figure 8-1 CAN CBC10 Communication Board The CBC10 CANopen communication board (CAN Communication Board) is used to connect drives in the SINAMICS drive system to higher-level automation systems with a CAN bus. The CANopen Option Board uses two 9-pin SUB D connectors for the connection to the CAN bus system.
Page 372
Options 8.3 G20, CBC10 Communication Board Interface overview Figure 8-2 CAN CBC10 Communication Board, interface overview X451 CAN bus interface CAN bus interface -X451 features the following socket assignments: Table 8- 1 CAN bus interface X451 Designation Technical data Reserved CAN_L CAN signal (dominant low) CAN_GND...
Page 373
Options 8.3 G20, CBC10 Communication Board X452 CAN bus interface CAN bus interface -X452 features the following socket assignments: Table 8- 2 CAN BUS interface X452 Designation Technical data Reserved CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved CAN_SHLD Optional shield CAN ground CAN_H...
Options 8.4 G33, CBE20 Communication Board G33, CBE20 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Booksize Cabinet Kits ● Motor Modules in chassis format Description Figure 8-3 CBE20 Ethernet Communication Board...
Page 375
Options 8.4 G33, CBE20 Communication Board Interface overview Figure 8-4 CBE20 Ethernet Communication Board, interface overview MAC address The MAC address of the Ethernet interfaces is indicated on the upper side of the CBE20. The label is only visible when the module has been removed. Note Note the MAC address Remove the module and note down the MAC address of the module so that you have it...
Page 376
Options 8.4 G33, CBE20 Communication Board Installation NOTICE Only withdraw or insert the option board in a de-energized state The Option Board may only be inserted and removed when the control unit and option board are disconnected from the power supply. Figure 8-5 Installing the CBE20 Cabinet Modules...
Options 8.5 G51 to G54, temperature sensor module TM150 G51 to G54, temperature sensor module TM150 8.5.1 General information Availability of option These options are available for the following S120 Cabinet Modules: ● Line Connection Module Description The Terminal Module TM150 is used for acquiring and evaluating several temperature sensors.
Page 379
Options 8.5 G51 to G54, temperature sensor module TM150 Temperature sensor connections Table 8- 4 X531-X536 temperature sensor inputs Terminal Function Function Technical data 1x2- / 2x2-wire 3 and 4-wire +Temp Temperature sensor connection for sensors with (channel x) (channel x) 1x2 wires Connection of the 2nd measurement cable for sensors with 4-wires...
Page 380
Options 8.5 G51 to G54, temperature sensor module TM150 CAUTION KTY temperature sensor connected with the correct polarity The KTY temperature sensor must be connected with the correct polarity. A sensor connected up with the incorrect polarity cannot detect if the motor overheats. CAUTION Connecting several temperature sensors When connecting several temperature sensors, the individual sensors must be separately...
Page 381
Options 8.5 G51 to G54, temperature sensor module TM150 Protective conductor connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports. ① Protective conductor connection M4/1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001 Figure 8-7 Shield support and protective conductor connection of the TM150...
Options 8.5 G51 to G54, temperature sensor module TM150 8.5.3 Connection example X53x X53x X53x Figure 8-8 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal Module TM150 Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 383
Options 8.5 G51 to G54, temperature sensor module TM150 Figure 8-9 Connection example for a Terminal Module TM150 Cabinet Modules Manual, 03/2013, A5E03263538A...
Options 8.6 G56, contactor monitoring G56, contactor monitoring Availability of option This option is available for the following S120 cabinet modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules Description The protective monitoring option is used for monitoring the pre-charging and bypass contactors of the Line Modules.
Page 385
Note The generation of the license key is described in detail in the SINAMICS S120 Function Manual, Chapter "Basics of the drive system" under "Licensing". Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key is activated using parameter p9921 = 1.
Options 8.8 K08, AOP30 advanced operator panel Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual. This manual is available as additional documentation on the customer DVD supplied with the device. K08, AOP30 advanced operator panel Availability of option This option is available for the following S120 Cabinet Modules:...
Page 387
Detailed and comprehensive instructions and information for the AOP30 Advanced Operator Panel can be found in the relevant operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device. → See additional documentation "SINAMICS S120 Cabinet Module AOP30" Cabinet Modules Manual, 03/2013, A5E03263538A...
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 K46, Sensor Module Cabinet-Mounted SMC10 8.9.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Chassis format Motor Modules Description The SMC10 Sensor Module is used for detecting the actual motor speed and the rotor position angle.
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 Figure 8-11 Connectable impedances with an excitation frequency f = 5000 Hz 8.9.2 Safety information Note Only connect one encoder system Only one encoder system may be connected per Sensor Module. NOTICE Risk of equalization currents via the electronics ground Make sure there is no electrical connection between the encoder system housing and the signal lines and the sensor system electronics.
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 CAUTION Use shielded temperature sensor cables Cables to connect temperature sensors must always be installed with shielding. The cable shield must be connected to the ground potential at both ends over a large surface area. Connecting cables that are routed together with the motor cable must be twisted in pairs and shielded separately.
Page 391
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 X520 encoder interface Table 8- 7 Encoder interface X520 Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-) Ground...
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". Failure to observe these instructions can result in electric shock! 8.9.4 Connection example Connection example: Resolver, 8-pin...
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Chassis format Motor Modules Description The SMC20 Sensor Module is used to simultaneously detect the actual motor speed and the path length.
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 CAUTION Use shielded temperature sensor cables Cables to connect temperature sensors must always be installed with shielding. The cable shield must be connected to the ground potential at both ends over a large surface area. Connecting cables that are routed together with the motor cable must be twisted in pairs and shielded separately.
Page 395
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 X520 encoder interface Table 8- 8 Encoder interface X520 Signal name Technical data P encoder Encoder power supply M encoder Ground for encoder power supply Incremental signal A Inverted incremental signal A Ground Ground (for internal shield) Incremental signal B Inverted incremental signal B...
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". Failure to observe these instructions can result in electric shock! Note P sense and M sense The cables for P sense or M sense with P encoder or M encoder must be jumpered at the...
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Motor Modules in chassis format Description The SMC30 Sensor Module is used for detecting the actual motor speed.
Page 398
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 Note Because the physical transmission media is more robust, the bipolar connection should always be used for HTL encoders. The unipolar connection should only be used if the encoder type does not output push-pull signals. Note The Booksize Cabinet Kit with Double Motor Module has two of these encoder modules built Table 8- 11...
Page 399
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 Figure 8-16 Signal characteristic of the A and B track between two edges: Time between two edges with pulse encoders Figure 8-17 Position of the zero pulse to the track signals Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 400
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies to cable cross-sections of 0.5 mm²): Figure 8-18 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: The voltage drop depends on the cable length and the encoder current).
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.2 Safety information Note Only connect one encoder system Only one encoder system may be connected per Sensor Module. NOTICE Risk of equalization currents via the electronics ground Make sure there is no electrical connection between the encoder system housing and the signal lines and the sensor system electronics.
Page 403
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 X520 encoder connection 1 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 12 Encoder connection X520 Signal name Technical data +Temp Motor temperature sensing KTY84-1C130 (KTY+) Temperature sensor KTY84-1C130/PTC/ bimetallic switch with NC contact Clock SSI clock Clock*...
Page 404
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 X521/X531 encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 13 Encoder connection X521 Terminal Signal name Technical data Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R Inverted reference signal R CTRL...
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications stipulated in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". Failure to observe these instructions can result in electric shock! 8.11.4 Connection example Connection example 1: HTL encoder, bipolar, without zero mark ->...
Options 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description Voltage sensing module VSM10 is used to operate a permanent-magnet synchronous machine without encoder with the requirement for switching to a machine which is already running (flying restart function).
Page 407
Options 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Interfaces Figure 8-22 Interface overview for the Voltage Sensing Module (option K51) Cabinet Modules Manual, 03/2013, A5E03263538A...
Options 8.13 K52, Additional SMC30 Sensor Module Removing the connector jumper in the VSM10 Voltage Sensing Module At the Voltage Sensing Module (VSM10), the connector jumper in terminal X530 on the underside of the component must be removed if you are using the cabinet unit on an ungrounded line supply (IT system).
Options 8.14 K70, fan power supply 8.14 K70, fan power supply Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description With this option, the line voltage supply for the auxiliary power supply system is taken after the circuit-breaker (-Q10) and is protected using a motor protection circuit-breaker -(Q12).
Options 8.16 K76, auxiliary voltage generating unit in the Line Connection Module 8.16 K76, auxiliary voltage generating unit in the Line Connection Module Availability of option ● Line Connection Modules Description Cabinet Modules require an auxiliary energy supply to function properly. This current demand must be included in the configuration and supplied from an external source.
Page 411
Options 8.16 K76, auxiliary voltage generating unit in the Line Connection Module Table 8- 15 Line voltage assignments for the internal power supply (380 to 480 V 3 AC) Line supply voltage range Taps of the voltage matching transformer (-T10) LH1 – LH2 342 ...
Options 8.17 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" 8.17 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" Availability of option This option is available for the following S120 Cabinet Modules: ●...
Options 8.18 K87, Terminal Module TM54F 8.18 K87, Terminal Module TM54F Figure 8-23 Option K87, Terminal Module TM54F Availability of option ● Booksize Cabinet Kits ● Motor Modules in chassis format Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions of SINAMICS.
Page 414
Options 8.18 K87, Terminal Module TM54F TM54F features the following interfaces: Table 8- 17 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F_DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbuttons and safety locks, position switches and light arrays/light curtains.
Options 8.19 K88, Safe Brake Adapter SBA 230 V AC 8.19 K88, Safe Brake Adapter SBA 230 V AC Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description The Safe Brake Control (SBC) is a safety function, that is used in safety-related applications, e.g.
Page 416
Options 8.19 K88, Safe Brake Adapter SBA 230 V AC Fast de-energization Some brake rectifier types are equipped with two additional connections for switching the brake load on the DC side. This allows the brake coil to be quickly deenergized, i.e. braking starts earlier.
Options 8.20 K90, Control Unit CU320-2 DP 8.20 K90, Control Unit CU320-2 DP 8.20.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Options 8.20 K90, Control Unit CU320-2 DP 8.20.2 Connection overview Figure 8-24 Connection overview of the CU320-2 DP Control Unit (without cover) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 419
Options 8.20 K90, Control Unit CU320-2 DP Figure 8-25 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be inserted or removed when the Control Unit is in a no- voltage condition.
Page 420
Options 8.20 K90, Control Unit CU320-2 DP NOTICE Observe ESD regulations The CompactFlash card is an electrostatic sensitive component. ESD regulations must be observed when inserting and removing the card. NOTICE Only withdraw or insert the option board in a de-energized state The Option Board may only be inserted and removed when the control unit and option board are disconnected from the power supply.
Options 8.20 K90, Control Unit CU320-2 DP 8.20.3 Connection example Figure 8-26 Connection example of CU320-2 DP Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 422
Options 8.20 K90, Control Unit CU320-2 DP Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Options 8.20 K90, Control Unit CU320-2 DP 8.20.4 X55 customer terminal strip 8.20.4.1 Overview Description Figure 8-27 Option G55, customer terminal block -X55 The customer terminal block- X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal blocks - X55-X122 and -X55-X132.
Page 424
Options 8.20 K90, Control Unit CU320-2 DP Note Customer terminal block as standard The customer terminal block is a standard component in the cabinet for the Motor Module Cabinet Module (chassis format). The digital inputs/outputs of the CU320-2 Control Unit on terminal blocks -X55-X122 and -X55-X132 can only be used in conjunction with a Control Unit.
Page 425
Options 8.20 K90, Control Unit CU320-2 DP Pin assignment of customer terminal strip –X55 Customer terminal strip -X55 -X122 DI16 DI17 DI/DO8 DI/DO9 DI/DO10 DI/DO11 -X132 +DC 24 V DI20 DI21 DI/DO12 DI/DO13 DI/DO14 DI/DO15 -X41 Function EP M1 STO/ SS1 EP +24 - Temp + Temp...
Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.2 X41 EP terminal / temperature sensor connection Table 8- 18 Terminal block X41 on the customer terminal block X55 Terminal Function Technical data EP M1 Supply voltage: 24 V DC (20.4 V - 28.8 V) (Enable Pulses) Current consumption: 10 mA EP +24 V...
Options 8.20 K90, Control Unit CU320-2 DP Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual. This manual is available as additional documentation on the customer DVD supplied with the device. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions...
Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.4 X122 digital inputs/outputs Table 8- 20 Terminal block X122 on the customer terminal block X55 Terminal Designation Technical data DI 0 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is M1 terminal DI 2...
Page 429
Options 8.20 K90, Control Unit CU320-2 DP NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M1 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.
Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.5 X132 digital inputs/outputs Table 8- 21 Terminal block X132 on the customer terminal block X55 Terminal Designation Technical data DI 4 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 5 Electrical isolation: reference potential is M2 terminal DI 6...
Options 8.20 K90, Control Unit CU320-2 DP NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.
Options 8.20 K90, Control Unit CU320-2 DP 8.20.6 X126 PROFIBUS Table 8- 23 X126 PROFIBUS interface Signal name Meaning Range Not assigned M24_SERV Teleservice supply, ground RxD / TxD–P Receive/transmit data P (B) RS485 CNTR–P Control signal DGND PROFIBUS data reference potential Supply voltage plus 5 V ±...
Options 8.20 K90, Control Unit CU320-2 DP 8.20.7 PROFIBUS address switch The PROFIBUS address is set as a hexadecimal value via two rotary coding switches. Values between 0 ) and 127 ) can be set as the address. The upper rotary coding switch (H) is used to set the hexadecimal value for 16 and the lower rotary coding switch (L) is used to set the hexadecimal value for 16...
Options 8.20 K90, Control Unit CU320-2 DP 8.20.8 X127 LAN (Ethernet) Table 8- 25 X127 LAN (Ethernet) Designation Technical data Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...
Options 8.20 K90, Control Unit CU320-2 DP 8.20.9 X140 serial interface (RS232) The AOP30 operator panel for operating/parameterizing the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 8- 27 Serial interface (RS232) X140 Designation Technical data...
Options 8.20 K90, Control Unit CU320-2 DP 8.20.11 CompactFlash card Description The computing capacity required and utilization of the CU320-2 Control Unit can be calculated with the SIZER engineering tool. The firmware options are supplied in license form, which are written to the CompactFlash card in the factory as license codes. The firmware options can also be enabled on-site, for example, if the required expanded performance is not known at the time of placing the order.
Page 437
Options 8.20 K90, Control Unit CU320-2 DP System preconditions for installing STARTER V4.3.2 Hardware The following minimum requirements must be met: ● Programming unit (PG) or PC ● Pentium III, at least 1 GHz, (> 1 GHz recommended) ● 1 GB RAM (2 GB recommended) ●...
Options 8.20 K90, Control Unit CU320-2 DP Additional system requirements for installing a CompactFlash card reader ● Free USB connection ● CD-ROM drive (for installing the driver for the card reader) 8.20.11.2 Data functions Once a card reader has been connected and successfully installed, the data on the CompactFlash card can be accessed in the same way as data stored on other PC storage media (e.g.
Options 8.20 K90, Control Unit CU320-2 DP 8.20.11.4 Slot for the CompactFlash card Slot for the CompactFlash card Figure 8-29 CompactFlash card slot NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be removed and inserted when the Control Unit is in a voltage-free state;...
Options 8.21 K94, Performance extension for CU320-2 Note Only use SIEMENS CompactFlash cards Please note that only SIEMENS CompactFlash cards can be used to operate the Control Unit. 8.21 K94, Performance extension for CU320-2 Availability of option This option is available for the following options: ●...
Options 8.22 K95, Control Unit CU320-2 PN 8.22 K95, Control Unit CU320-2 PN 8.22.1 General information Availability of option This option is available for the following S120 cabinet modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Options 8.22 K95, Control Unit CU320-2 PN 8.22.2 Connection overview Figure 8-30 Overview of connections for the CU3202 PN Control Unit (without cover) Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 443
Options 8.22 K95, Control Unit CU320-2 PN Figure 8-31 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be inserted or removed when the Control Unit is in a no- voltage condition.
Page 444
Options 8.22 K95, Control Unit CU320-2 PN NOTICE Observe ESD regulations The CompactFlash card is an electrostatic sensitive component. ESD regulations must be observed when inserting and removing the card. NOTICE Only withdraw or insert the option board in a de-energized state The Option Board may only be inserted and removed when the control unit and option board are disconnected from the power supply.
Options 8.22 K95, Control Unit CU320-2 PN 8.22.3 Connection example Figure 8-32 Connection example, CU320-2 PN Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 446
Options 8.22 K95, Control Unit CU320-2 PN Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Options 8.22 K95, Control Unit CU320-2 PN 8.22.4 X55 customer terminal strip 8.22.4.1 Overview Description Figure 8-33 Option G55, customer terminal block -X55 The customer terminal block- X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal blocks - X55-X122 and -X55-X132.
Page 448
Options 8.22 K95, Control Unit CU320-2 PN Note Customer terminal block as standard The customer terminal block is a standard component in the cabinet for the Motor Module Cabinet Module (chassis format). The digital inputs/outputs of the CU320-2 Control Unit on terminal blocks -X55-X122 and -X55-X132 can only be used in conjunction with a Control Unit.
Page 449
Options 8.22 K95, Control Unit CU320-2 PN Pin assignment of customer terminal strip –X55 Customer terminal strip -X55 -X122 DI16 DI17 DI/DO8 DI/DO9 DI/DO10 DI/DO11 -X132 +DC 24 V DI20 DI21 DI/DO12 DI/DO13 DI/DO14 DI/DO15 -X41 Function EP M1 STO/ SS1 EP +24 - Temp + Temp...
Options 8.22 K95, Control Unit CU320-2 PN 8.22.4.2 X41 EP terminal / temperature sensor connection Table 8- 29 Terminal block X41 on the customer terminal block X55 Terminal Function Technical data EP M1 Supply voltage: 24 V DC (20.4 V - 28.8 V) (Enable Pulses) Current consumption: 10 mA EP +24 V...
Options 8.22 K95, Control Unit CU320-2 PN Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual. This manual is available as additional documentation on the customer DVD supplied with the device. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions...
Options 8.22 K95, Control Unit CU320-2 PN 8.22.4.4 X122 digital inputs/outputs Table 8- 31 Terminal block X122 on the customer terminal block X55 Terminal Designation Technical data DI 0 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is M1 terminal DI 2...
Page 453
Options 8.22 K95, Control Unit CU320-2 PN NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M1 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.
Options 8.22 K95, Control Unit CU320-2 PN 8.22.4.5 X132 digital inputs/outputs Table 8- 32 Terminal block X132 on the customer terminal block X55 Terminal Designation Technical data DI 4 Voltage (max.): -30 V to +30 V DC Typical current consumption: 9 mA at 24 V DI 5 Electrical isolation: reference potential is M2 terminal DI 6...
Options 8.22 K95, Control Unit CU320-2 PN NOTICE Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved by: 1. Providing the ground reference of the digital inputs, or 2.
Options 8.22 K95, Control Unit CU320-2 PN 8.22.6 X127 LAN (Ethernet) Table 8- 34 X127 LAN (Ethernet) Designation Technical data Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...
Options 8.22 K95, Control Unit CU320-2 PN 8.22.7 X140 serial interface (RS232) The AOP30 operator panel for operating/parameterizing the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 8- 36 Serial interface (RS232) X140 Designation Technical data...
Options 8.22 K95, Control Unit CU320-2 PN Note Connecting cables The PROFINET interfaces support Auto MDI(X). It is therefore possible to use both crossed and uncrossed cables to connect the devices. For diagnostic purposes, the two PROFINET interfaces are each equipped with a green and a yellow LED.
Options 8.22 K95, Control Unit CU320-2 PN 8.22.10 CompactFlash card Description The computing capacity required and utilization of the CU320-2 Control Unit can be calculated with the SIZER engineering tool. The firmware options are supplied in license form, which are written to the CompactFlash card in the factory as license codes. The firmware options can also be enabled on-site, for example, if the required expanded performance is not known at the time of placing the order.
Page 460
Options 8.22 K95, Control Unit CU320-2 PN System preconditions for installing STARTER V4.3.2 Hardware The following minimum requirements must be met: ● Programming unit (PG) or PC ● Pentium III, at least 1 GHz, (> 1 GHz recommended) ● 1 GB RAM (2 GB recommended) ●...
Options 8.22 K95, Control Unit CU320-2 PN Additional system requirements for installing a CompactFlash card reader ● Free USB connection ● CD-ROM drive (for installing the driver for the card reader) 8.22.10.2 Data functions Once a card reader has been connected and successfully installed, the data on the CompactFlash card can be accessed in the same way as data stored on other PC storage media (e.g.
Options 8.22 K95, Control Unit CU320-2 PN 8.22.10.4 Slot for the CompactFlash card Slot for the CompactFlash card Figure 8-35 CompactFlash card slot NOTICE Only withdraw or insert a CompactFlash card in a no-voltage state The CompactFlash card may only be removed and inserted when the Control Unit is in a voltage-free state;...
(option L00) and additional measures performed in the factory - which are required in the cabinets - then SINAMICS S120 Cabinet Modules also comply with the limit values for use in the first environment (category C2) according to EN 61800-3.
Page 464
Options 8.23 L00, use in the first environment according to EN 61800-3, Category C2 (TN/TT systems) Note Combining a line filter and line reactor The optional line filter must always be combined with a line reactor, otherwise it cannot achieve its full filter effect. Note EMC shield bus To allow the power cable shield to be connected in conformance with EMC requirements, an...
Options 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link.
Page 466
Options 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter WARNING Maximum pulse frequency When a dv/dt filter compact is used, the pulse frequency of the Motor Module must not exceed 2.5 kHz or 4 kHz. If a higher pulse frequency is set, then this could destroy the dv/dt filter.
Page 467
Options 8.24 L07, dv/dt filter compact plus Voltage Peak Limiter Table 8- 41 Max. pulse frequency when a dv/dt filter compact plus VPL is used for units with a rated pulse frequency of 1.25 kHz Order no. Unit rating [kW] Output current for a Max.
Options 8.25 L08/L09, motor reactor/2 motor reactors in series 8.25 L08/L09, motor reactor/2 motor reactors in series Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits (L08/L09) ● Motor Module in chassis format (L08) Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters.
Page 469
Options 8.25 L08/L09, motor reactor/2 motor reactors in series Motor cable lengths Table 8- 42 Maximum motor cable lengths when using motor reactors for Booksize Cabinet Kits Order no. Power Current Maximum motor cable length in m 6SL3720- in kW in A without motor reactors With 1 motor reactor (L08)
Options 8.26 L10, dv/dt filter plus Voltage Peak Limiter Motor connection If the L08 / L09 option is used with Booksize Cabinet Kits, the motor cables are connected to terminal block -X1 (for a Double Motor Module: -X1, -X2). Table 8- 43 Maximum conductor cross-section when using motor reactors for Booksize Cabinet Kits Order number Power in kW...
Page 471
Options 8.26 L10, dv/dt filter plus Voltage Peak Limiter The dv/dt filter plus Voltage Peak Limiter limits the voltage gradient to values < 500 V/µs and the typical voltage peaks to the values below (for motor cable lengths of < 300 m for frame sizes FX, GX, HX or <...
Page 472
Options 8.26 L10, dv/dt filter plus Voltage Peak Limiter Table 8- 44 Maximum permissible motor cable lengths for the DC link voltage 510 - 720 V DC Frame sizes FX, GX, HX Frame size JX Shielded cable max. 300 m or Shielded cable max.
Options 8.27 L13, main contactor for Line Connection Modules < 800 A 8.27 L13, main contactor for Line Connection Modules < 800 A Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description The Line Connection Modules with option L43 (for Basic Line Modules) include a manual fuse switch disconnector as a standard feature for rated currents up to 800 A.
Options 8.29 L22, supplied as standard without line reactor X700 - monitoring surge arresters and fuses Table 8- 47 Terminal block X700, monitoring surge arresters and fuses Terminal Designation Technical data Max. load current: - At 24 V DC: 1 A - At 230 V AC: 0.5 A Max.
Options 8.30 L25, circuit breaker in withdrawable unit design Description If the Basic Line Module or Smart Line Module is supplied via a separate transformer, or if the supply system has a sufficiently low supply short-circuit power, the standard line reactor can be omitted.
Options 8.31 L34, output-side circuit breaker 8.31 L34, output-side circuit breaker 8.31.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description The option L34 (output-side circuit breaker) can be used to disconnect the motor terminals from the converter.
Page 478
Options 8.31 L34, output-side circuit breaker Features Option L34 is completely pre-wired. It is controlled using a built-in TM31 Terminal Module. To control this, the parameterization specified in the following Chapter "Parameterization" must be made during commissioning. Note After setting the parameters, the user must ensure that the switch is operating correctly. For this reason, the output-side breaker is automatically controlled via the converter.
Options 8.31 L34, output-side circuit breaker WARNING Maintaining the output switch The user should note and monitor the permissible number of switching cycles specified for the output-side breaker. Once the permissible number of switching cycles has been reached, it is imperative that breaker maintenance be carried out. Otherwise, it can no longer be guaranteed that the breaker will function properly in the event of a fault.
Page 480
Options 8.31 L34, output-side circuit breaker Table 8- 50 Switching cycles for the output-side circuit breaker, 675 ... 1080 V DC Order number Unit rating [kW] Rated output current Switching cycles with Switching cycles under 6SL3720- pulse inhibit load (without pulse inhibit) 1TG28-5AAx 20000...
Options 8.31 L34, output-side circuit breaker 8.31.4 Parameter assignment 8.31.4.1 Parameterization with script A script can be used for the automatic parameterization, which automatically makes the parameter settings in STARTER. The script and the handling instructions for executing the script are provided on the customer DVD, which is supplied with the device when it is shipped.
Page 483
Options 8.31 L34, output-side circuit breaker Interconnection for “Enable output-side breaker” Figure 8-37 Interconnection for “Enable output-side breaker” The breaker must also trip in the event of a converter fault. This is achieved using the specified interconnection. To activate the interconnection, parameterization (in the expert list) must be carried out as follows (in this example, it has been assumed that the drive is called “Drive_1”...
Page 484
Options 8.31 L34, output-side circuit breaker Interconnection for “Enable operation” Figure 8-38 Interconnection for “Enable operation” You must make sure that the converter only enables the pulses when the breaker is closed. This is achieved using the specified interconnection. Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 485
Options 8.31 L34, output-side circuit breaker To activate the interconnection, parameterization (in the expert list) must be carried out as follows (in this example, it has been assumed that the drive is called “Drive_1” in the project navigator): Table 8- 53 Parameterization for the interconnection for "Operation enabled"...
Options 8.31 L34, output-side circuit breaker Interconnection for “ON command” Figure 8-39 Interconnection for “ON command” The drive must only be switched on when a DC link voltage is available. This is achieved using the specified interconnection. To activate the interconnection, parameterization (in the expert list) must be carried out as follows (in this example, it has been assumed that the drive is called “Drive_1”...
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ●...
Page 488
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance WARNING Hazardous electrical voltage The cabinet units are operated with high voltages. All connection work must be carried out when the cabinet is de-energized! All work on the cabinet must be carried out by trained personnel only. Work on an open cabinet must be carried out with extreme caution because external supply voltages may be present.
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.2.2 DC interface, principle of operation The DC interface connects/disconnects the DC busbar and the Motor Module in the Cabinet Kit. This option is implemented with a pre-charging input circuit. A fuse switch disconnector, which is installed as a standard feature between the Motor Module and the DC busbar, as well as pre-charging resistors and contactor disconnectors connect the Motor Module with the DC busbar.
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance NOTICE Danger from switching under load when feedback signal wiring is missing If parameter p0864 is not wired to the feedback signal, it is possible to operate the switch under load.
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.1 Important safety precautions The Motor Module can be serviced after it has been disconnected from the DC busbar via the DC interface and after the capacitor discharge time has elapsed. However, the following safety precautions must be observed: DANGER Hazardous electrical voltage...
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance ● Verify that the equipment is de-energized at the measuring points provided in the cabinet (see figures below). ● Check that there is no voltage on the motor connections. ●...
Page 493
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Figure 8-41 Side view (without side panel) The current-conducting DC busbar behind the DC interface can be accessed once the power block has been removed ("(a)" in figure). The DC busbar is sealed off sufficiently to prevent accidental contact.
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.3 Measuring points for verifying isolation from supply Figure 8-42 Measuring points at top, example for frame sizes FX and GX Figure 8-43 Measuring point, auxiliary power supply, fan supply bottom, frame sizes FX and GX Cabinet Modules Manual, 03/2013, A5E03263538A...
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Figure 8-44 Measuring point, 24 V DC auxiliary power supply, frame sizes FX and GX Take into account other voltages on optional components and refer to the circuit diagrams! DANGER Hazardous electrical voltage The following voltages are normally present on the auxiliary power supply system:...
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.5 DC interface, principle of operation Table 8- 55 DC interface, principle of operation Switch setting Meaning Result/Comments Switching contacts are open Neither the pre-charging section nor the main charging section are switched in.
Options 8.32 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.32.3.6 Commissioning the DC interface when option K90 is being used With option K90, a checkback contact from the switch is factory-linked to digital input 3 of the Control Unit.
Options 8.33 L41, current transformer upstream of main switch 8.33 L41, current transformer upstream of main switch Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description If current transformers are used for measuring or monitoring purposes, they are installed in the Line Connection Modules with option L41.
Options 8.34 L42/L43/L44, Line Connection Module for Active/Basic/Smart Line Modules X60 line current transformer Table 8- 57 Terminal block X60 Terminal Designation Technical data -T110: k/S1 Current transformer on phase U1/L1 -T110: l/S1 -T111: k/S1 Current transformer on phase V1/L2 -T111: l/S1 -T112: k/S1 Current transformer on phase W1/L3...
Options 8.35 L45, EMERGENCY STOP pushbutton in the cabinet door 8.35 L45, EMERGENCY STOP pushbutton in the cabinet door Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description The EMERGENCY OFF pushbutton with protective collar is integrated in the cabinet door of the Line Connection Module.
Options 8.36 L46/L47, grounding switch upstream/downstream of main breaker Description The grounding switch short-circuits the incoming supply line to ground for servicing. It is engaged manually by means of a rotary actuator and ensures, for example, safe isolation from supply in the Cabinet Module during servicing. Two versions are available and can be supplied at the same time.
Options 8.36 L46/L47, grounding switch upstream/downstream of main breaker 8.36.2 Grounding switch downstream of main breaker (option L47) The grounding switch downstream of the internal main breaker shorts the supply network to ground. DANGER Measures required when closing the grounding switch with the voltage available In this case, the grounding switch and the main breaker of the Line Connection Module are interlocked electrically.
Options 8.37 L50, cabinet lighting with service socket 8.37 L50, cabinet lighting with service socket Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description Option L50 includes cabinet lighting with an additional service socket for a connector with protective ground contact (connector type F) according to CEE 7/4.
Options 8.38 L51, holder for ARC detector 8.38 L51, holder for ARC detector Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Options 8.39 L55, cabinet anti-condensation heating Figure 8-46 Option L51, holder for arc sensor secured in the cabinet 8.39 L55, cabinet anti-condensation heating Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ●...
Page 506
Options 8.39 L55, cabinet anti-condensation heating X240 connection for cabinet anti-condensation heating Table 8- 62 Terminal block X240 Terminal Designation Technical data 110 to 230 V AC voltage supply Current demand: - min.: approx. 0.43 A (for 230 V AC, 100 W) - max.: approx.
Options 8.40 L61/L62, L64/L65, braking units 8.40 L61/L62, L64/L65, braking units 8.40.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Chassis format Motor Modules Description Braking units may be required for drives that support regenerative operating conditions but have no other facility for feeding energy back into the supply system.
Options 8.40 L61/L62, L64/L65, braking units 8.40.2 Interfaces Connection for the braking resistor The braking resistor is connected directly to the Braking Module in the Motor Module, Basic Line Module, Smart Line Module and Active Line Module. Table 8- 63 Connection for the braking resistor Terminal Designation...
Options 8.40 L61/L62, L64/L65, braking units The signals of terminal block -X21 are factory-routed to customer interface -X55 (maximum connectable cross section: 2.5 mm ● Jumper from -X21:2 to -X55-X132:14 (ground) ● Jumper from -X21:3 to -X55-X132:12 (DI/DO14) ● Jumper from -X21:5 to -X55-X132:1 (DI4) ●...
Page 510
Options 8.40 L61/L62, L64/L65, braking units Table 8- 65 Response thresholds of the Braking Modules Rated Response Switch Comments voltage threshold position 380 ... 673 V 774 V is the default factory setting. With line voltages of between 380 V and 480 V 400 V, the response threshold can be set to 673 V to reduce the voltage stress 774 V...
Options 8.40 L61/L62, L64/L65, braking units 8.40.4 Braking Module Braking Module for frame sizes FX, FB Figure 8-47 Braking Module for Active Line Module / Motor Module, frame size FX and for Basic Line Module, frame size FB Note Connecting interfaces With this Braking Module, the R1 and DCPA interfaces use the same connection.
Page 512
Options 8.40 L61/L62, L64/L65, braking units Braking Module for frame sizes GX, GB Figure 8-48 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame size GX and for Basic Line Module, frame size GB Note Connecting interfaces With this Braking Module, the R1 and DCPA interfaces use the same connection.
Page 513
Options 8.40 L61/L62, L64/L65, braking units Braking Module for frame sizes HX and JX Figure 8-49 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame sizes HX and JX Cabinet Modules Manual, 03/2013, A5E03263538A...
Options 8.40 L61/L62, L64/L65, braking units 8.40.5 Example connection of Braking Module The connections between the Braking Module and the DC link and control terminal strip -X21 are made in the factory. The connection between the braking resistor on the Braking Module and R1 / R2 must be made by the customer.
Page 515
Options 8.40 L61/L62, L64/L65, braking units WARNING Thermal overheating The thermostatic switch must be evaluated by the Control Unit or a higher-level controller, and a shutdown must be carried out if necessary. These braking resistors are not the same as the components described in the "Central Braking Module"...
Page 516
Options 8.40 L61/L62, L64/L65, braking units Safety information NOTICE Maintain ventilation clearances A cooling clearance of 200 mm must be maintained on all sides of the component (with ventilation grilles). NOTICE Hot surfaces The surface temperature of the braking resistors may exceed 80 °C during operation. WARNING Risk of fire and damage to equipment due to short-circuit/ground fault The cables to the braking resistor must be routed so that a ground fault or short circuit can...
Page 517
Options 8.40 L61/L62, L64/L65, braking units Note Guidelines for Installation The connecting cables to the Braking Module in the Basic Line Module, Smart Line Module, Active Line Module, or Motor Module must be kept as short as possible (maximum of 100 m). The braking resistors are only suitable for floor mounting.
Page 518
Options 8.40 L61/L62, L64/L65, braking units Note Maximum length of the connection cables The length of the connecting cables between the Braking Module and external braking resistor must not exceed 100 m. Braking resistor connection The connection between the braking resistor on the Braking Module and R1 / R2 must be made by the customer.
Options 8.40 L61/L62, L64/L65, braking units 8.40.7 Technical data Load data for the braking units Table 8- 68 Load data for the braking units Line voltage Braking Braking Braking Module Braking Module Braking resistor Max. current Module Module power power continuous peak power power...
Options 8.41 L87, insulation monitoring 8.41 L87, insulation monitoring Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description In non-grounded systems (IT systems), the insulation monitor checks the entire electrically- connected circuit for insulation faults. It measures the insulation resistance as well as all insulation faults in the Cabinet Modules, from the supply infeed to the motors.
Page 521
Options 8.41 L87, insulation monitoring Controls and displays on the insulation monitor Figure 8-54 Controls and displays on the insulation monitor Table 8- 70 Meaning of the controls and displays on the insulation monitor Item Meaning INFO key: To request standard information/ ESC key: Back menu function TEST key: Call up self-test/ Arrow key up: Parameter change, scrolling...
Page 522
Options 8.41 L87, insulation monitoring Connection Table 8- 71 Connections on insulation monitor Terminal Technical data Voltage supply via non-replaceable fusing 6 A: 88 to 264 V AC, 77 to 286 V DC Connection of the 3 AC system to be monitored Connection to coupling device PE connection External test button...
Options 8.42 M06, base 100 mm high, RAL 7022 8.42 M06, base 100 mm high, RAL 7022 Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...
Options 8.43 M07, cable-marshalling compartment 200 mm high, RAL 7035 Connection for side-by-side installation of cabinet units The individual bases are not connected for cabinet units installed in a side-by-side configuration. The connection from the base to the cabinet and between the cabinet units ensures sufficient stability.
Page 525
Options 8.43 M07, cable-marshalling compartment 200 mm high, RAL 7035 Table 8- 73 Components of the cable marshalling compartment Component Connection element Fixing elements 1 x cable marshalling compartment On the cabinet: element The cabinet's cable marshalling compartment is shipped pre-assembled. Side shutters (not shown) On the foundation:...
Options 8.44 M13, Line connection from above 8.44 M13, Line connection from above Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description For option M13 the cabinet unit is equipped with an additional hood. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE busbar are located within the hood.
Options 8.45 M21, degree of protection IP21 Figure 8-55 Mounting the hood for option M13 8.45 M21, degree of protection IP21 8.45.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ●...
Page 528
Options 8.45 M21, degree of protection IP21 Description To increase the degree of protection of the cabinet units from IP20 (standard) to IP21, additional canopies are supplied. Increasing the degree of protection in this way ensures that not only is the cabinet unit protected against the ingress of foreign bodies with a diameter of 12.5 mm and above (IP20, protection level provided as standard), but also against the ingress of water droplets falling vertically from above (IP21).
Options 8.45 M21, degree of protection IP21 8.45.2 Mounting Mounting a canopy to increase the degree of protection to IP21 (option M21) ② The canopy can be mounted variably in both directions (on the side and, to the front or back) on the top of the cabinet.
Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Figure 8-57 Mounting a canopy 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 8.46.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ●...
Page 531
Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Description The table below explains the properties of the various degrees of protection that are available. Table 8- 74 Degrees of protection Degree of Protection against contact Protection against water protection IP23 Protection against the ingress of solid Protection against spraying water foreign bodies with a diameter (up to 60 °...
Page 532
Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Figure 8-58 Cabinet with hood (400 mm higher) If the degree of protection of the Cabinet Modules is to be increased, the additional hoods and filter media are delivered separately. The hoods are flush with the cabinets at the side and front and have a recess at the rear so that air can escape even if the cabinet is wall mounted.
Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 8.46.2 Mounting Preparatory steps ● Remove the crane transport assemblies (if fitted) (-> see the chapter titled "Mechanical installation"). ● Observe the "five safety rules". ● Remove the perforated cover on the top of the cabinet (if fitted). Attaching the hood Figure 8-59 Mounted hood...
Page 534
Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 1. Options M43 and M54 only: Use the sealing tape provided to attach the contact surfaces of the hood to the top of the cabinet. Figure 8-60 Hood with attached sealing tape 2. Place the washers of the original roof screws between the cabinet upper side and the hood at the contact points of the cabinet front side.
Page 535
Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 3. Fit the hood to the top of the enclosure at the positions specified (fixing points for the crane transport assemblies). ① 4. Attach the original M12 roof screws from above at the rear side. 5.
Page 536
Options 8.46 M23/M43/M54, degree of protection IP23/IP43/IP54 Figure 8-63 View with closed cabinet door Note Mounting the hoods in a side-by-side configuration If cabinet units are installed in a side-by-side configuration, the hoods must be flush-mounted in a line across the cabinet units. Note Additional information See also the chapter titled "Maintenance and servicing", "Replacing the filter mats"...
Options 8.47 M26/M27, side panels mounted on right and left 8.47 M26/M27, side panels mounted on right and left Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ●...
Options 8.48 M51, motor reactor terminal connection 8.48 M51, motor reactor terminal connection Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits Description In conjunction with option M77 (version without component support plates and without additional control components), option L08/L09 (motor reactor / 2 motor reactors in series) allows the motor cables to be connected directly to the motor reactor.
Options 8.49 M59, closed cabinet door, air inlet from below through floor opening 8.49 M59, closed cabinet door, air inlet from below through floor opening Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ●...
Options 8.50 M60, additional shock protection Note Opening angle of the door The door opening angle with free-standing cabinet units is 180°. With a side-by-side configuration of the cabinet units, this opening angle is 130°. For degrees of protection IP23/IP43/IP54 and with option L37 (DC interface incl. pre- charging input circuit), the door opening angle is only 110°...
Options 8.51 M70, EMC shield bus 8.51 M70, EMC shield bus 8.51.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Booksize Base Cabinets ● Chassis format Motor Modules ●...
Options 8.52 M77, version without component support plates and without additional control components 8.52 M77, version without component support plates and without additional control components Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits Description If electronic components (Control Unit, terminal module, Sensor Module) are not used in the Booksize Cabinet Kit, the mechanical component support plates are omitted with option...
Options 8.53 M80 to M87, DC busbar system 8.53 M80 to M87, DC busbar system 8.53.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...
Options 8.53 M80 to M87, DC busbar system Note Current rating of the DC busbar The required current intensity of the DC busbar depends on the individual plant configuration. For this reason, a fixed DC busbar thickness is not assigned to the individual Cabinet Modules.
Options 8.54 M90, crane transport assembly (top-mounted) 8.54 M90, crane transport assembly (top-mounted) Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Options 8.55 N52, DC link fuses for Basic Line Modules 8.55 N52, DC link fuses for Basic Line Modules Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules Description Fuses are installed on the DC side to protect the Basic Line Module. Installation of DC fuses is recommended if the DC current load in the configured drive line-up can be larger than the rated DC link current of the Basic Line Module.
Options 8.57 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Note Current transformers are required in the Line Connection Module to measure line currents. Option L41 (current transformer upstream of the main switch) is included in option P10. The measuring instrument "DIRIS A40"...
Page 548
Options 8.57 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Note Current transformers are required in the Line Connection Module to measure line currents. Option L41 (current transformer upstream of the main switch) is included in option P11. The "SENTRON PAC4200"...
Options 8.58 Y11, factory assembly into transport units 8.58 Y11, factory assembly into transport units Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...
Page 550
Options 8.58 Y11, factory assembly into transport units Cabinet Modules Manual, 03/2013, A5E03263538A...
Page 552
Index Center of gravity of the cabinet, 55 Description, 512 Dimension drawings, 513 Central Braking Modules, 33 Dimensions, 517 Cable length (max.), 249 Cable routing, 134 Duty cycle, 517 Configuration, 239 PD, switch-on ratio of the braking resistor, 244 Connection example, 237 Power connections, 250 Description, 235 R1, 516...
Page 553
Index Crane transport aids, 55 Crane transport assembly (top-mounted), 543 Electromagnetic fields, 24 CU320-2 DP, 416 EMC shield bus, 539 CU320-2 PN, 440 EMERGENCY OFF pushbutton, 498 Current transformer upstream of main breaker, 496 Encapsulated fuses, 330 Customer terminal block -X55, 445 Encoder cable length (max.), 395 Customer terminal block -X55.1, 204 Encoder interface -X520, 393...
Page 554
Index L41, 496 L42, 497 Identification number, 342 L43, 497 Incremental encoder sin/cos 1 Vpp, 2,048, 394 L44, 497 Infeed L45, 498 Auxiliary power supply system, 89 L46, 499 Installation L47, 500 CBE20 Communication Board, 374 L50, 501 Line connection from above, 524 L51, 502 Installation device for power blocks, 272 L55, 503...
Page 555
Index M07, 522 Motor connection (U2/T1, 133 M13, 524 Options, 223 M21, 527 Parallel connection to increase power rating, 217 M23, M43, M54, 528 PROFIBUS or PROFINET connection to the Control M26, M27, 535 Unit, 128 M51, 540 Signal cables to the SMC10/20/30 Sensor M59, 537 Module, 132 M60, 538...