Toro ProPass 200 Operator's Manual
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Also See for ProPass 200:
- Service manual (130 pages) ,
- Operator's manual (48 pages) ,
- Installation instructions manual (16 pages)
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Summary of Contents for Toro ProPass 200
- Page 1 Form No. 3394-769 Rev A ProPass 200 Top Dresser Model No. 44701—Serial No. 315000001 and Up Model No. 44751—Serial No. 315000001 and Up *3394-769* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Safety Improper use or maintenance by the operator or Safety ................3 owner can result in injury. To reduce the potential Safe Operating Practices........... 3 for injury, comply with these safety instructions and Safety and Instructional Decals ......... 6 always pay attention to the safety alert symbol, which Setup ................ - Page 4 the job. Only use accessories and attachments approved – before clearing blockages; by the manufacturer. – before checking, cleaning, or working on the machine; • Check that operators presence controls, safety switches, – if the machine starts to vibrate abnormally (check and shields are attached and functioning properly.
- Page 5 • Disengage drives, shift the transmission to Neutral, set parking brake, stop engine and remove key. Wait for all movement to stop before adjusting, cleaning or repairing. • Shut off fuel while storing or transporting. Do not store fuel near flames. •...
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Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 119-6854 119-6809 1. Floor speed 1. Read the Operator's Manual for instructions on cleaning the machine. - Page 7 119-6810 1. Read the Operator's Manual. 2. Two people required to lift. 119-6820 1. Spinner speed adjustment 119-6855 1. Spinner speed 119-6817 1. Fine tuning spinners 119-6856 1. Floor speed 119-6816 119-6804 1. Slide adjustment 1. Thrown object hazard—keep bystanders a safe distance from the machine.
- Page 8 119-6814 1. Light spread spinner adjustment settings (refer to the 3. Warning—slide adjustment and tailgate adjustment. Operation section for more information). 2. Heavy spread spinner adjustment settings (refer to the Operation section for more information). 119-6806 1. Warning—read the Operator's Manual. 4.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Hopper guard Button head bolt, 1/4 x 5/8 inch Set up the machine base model Lock nut Power harness Socket bracket Socket bracket, heavy Carriage screw Installing the power harness Flange nut... - Page 10 Setting Up the Machine Base Model Parts needed for this procedure: Hopper guard Button head bolt, 1/4 x 5/8 inch Lock nut Figure 4 Procedure 1. Shipping bracket 1. Remove the base model machine from the shipping crate. 4. This step requires two people. Lift the twin spinner 2.
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Page 11: Installing The Power Harness
Toro distributor. The power harness is primarily designed to be installed on a Toro Workman vehicle, however, you can also install it on many other tow-vehicles. 1. Mount the socket bracket to a fixed point at the rear of... -
Page 12: Installing The Hopper Extension Kit
Installing the Hopper Extension Kit Parts needed for this procedure: Hopper extension-front Hopper extension-rear Bolt Flange nut Figure 8 1. Socket bracket Procedure 1. Remove the hopper extensions from the box and 2. Route and secure the electrical wiring from the battery identify the front and the rear (Figure 10 Figure... -
Page 13: Mounting The Hopper To The Tow Chassis
WARNING Do not attempt to lift the bed and hopper with the Tow-Behind Chassis, ProGator, Workman, or TDC Chassis connected. The lifting bracket is not capable of lifting the entire machine. 2. Using a lifting mechanism, position the hopper over the tow chassis. - Page 14 Figure 15 Figure 17 Model 44751 1. On/Off pendant 1. Power harness 2. Intermediate wire harness Assembling the Handheld Remote Model 44751 Only Parts needed for this procedure: Handheld remote AA batteries Figure 16 Magnetic bracket Model 44701 Screws, small 1.
- Page 15 Mounting the Wireless Remote Model 44751 Only Parts needed for this procedure: Controller mount assembly Wireless remote assembly Procedure Insert the controller mount assembly into a cup holder or similar opening on the tow vehicle and use to store wireless Figure 18 remote.
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Page 16: Product Overview
On/Off Pendant Product Overview Model 44701 Only Controls Use the two switches on the On/Off pendant to run the conveyor belt or the option (Figure 23). Keep the On/Off Flow Control Valve for Floor pendant within reach of the operator. Model 44701 Only A hydraulic flow control valve controls the speed of the conveyor belt. -
Page 17: Specifications
A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Figure 25 Distributor or go to www.Toro.com for a list of all approved attachments and accessories. 1. Diagnostic LED Handheld Remote... -
Page 18: Operation
Operation the hoses, some machine functions may run backwards or not work at all. Test the hydraulics before operating the machine for the first time. Operating Characteristics Important: Do not allow the hydraulic lines, the power cable, and the pendant cables to drag on the The machine has balance, weight, and handling characteristics ground. -
Page 19: Setting-Up The Machine For Operation
Setting-up the Machine for Operation The machine features a unique color-coded operation system that takes the guess-work out of setting up your machine. Simply choose the spread, identify the color, and then adjust each setting to match that color to get a perfect spread every time. Choosing the Spread Choose the spread by reading the main operation decal found on the tailgate of the machine (Figure... - Page 20 Setting the Tailgate, Spinner Speed, Slide, and Floor Speed Once you have selected the desired spread and ensured that the blades are properly adjusted, set the rest of the machine adjustments. Figure 33 Tailgate Decal Symbol Each setting is indicated on the machine by corresponding color decals (Figure 32).
- Page 21 Figure 39 Figure 36 Note: The colors on the decal shown in Figure 39 correspond to the colors in the main operation decal (Figure 28). Wireless Control (Model 44751): Set according to the percentage indicated in the colored section of the decal and Adjusting the Floor Speed on the chart on the back of the wireless controller (Figure...
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Page 22: Operating The Machine
11. Travel in a straight line and spread the material at a constant speed until the spread reaches the edge of the top dressing area. 12. Turn off the conveyor belt, turn the machine around, and position it for the next pass. 13. -
Page 23: Operating The Hydraulic Controls And Options
Handheld Remote 7. Lower the jack stand(s) as follows: • On tow-behind chassis, turn the jack stand 90 degrees (clockwise) to the down position to support the machine • On Truckster direct connect chassis, move the jack stands to the front of the machine and turn them 90 degrees until the bottom of both jack stands points to the ground. - Page 24 Button Name Primary Function Increases the Floor speed. LOOR Three separate preset values may be stored for both floor and option speeds. RESET RESET RESET Used in conjunction with the P button to store or establish a preset TORE RESET memory.
- Page 25 Key Functionality Elements • When you turn the handheld remote on, the display should read FLR OFF and OPT OFF in approximately 5 seconds. If the words “waiting for base” are in the display, check to ensure there is electrical power to the base unit and ensure the E-S button on the base unit is out.
- Page 26 Using the Liquid Crystal Display (LCD) Understanding the Remote Status LED The 2 line, 8 character-per-line LCD (Liquid Crystal Display) The remote status LED blinks slowly at 2 Hz (twice per shows status and activity as the remote buttons are pressed. It second) when the handheld remote is transmitting but no features user adjustable backlighting and contrast.
- Page 27 Associating the Handheld Remote with the Base The factory initially associates the remote to the base allowing them to communicate; however, there may be instances in the field when you must reassociate a remote and a base unit, as follows: 1.
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Page 28: Operating The Floor And Option
Battery Life, Operating Frequency, 1. Press the F button. LOOR TART Base and Remote ID Display Hold down the A and O buttons PTION simultaneously to display multiple points of information. The preview value and FLRS displays. 2. Adjust the speed setting using the I NCREASE LOOR button or the D... - Page 29 enforced. The timer resets to ten seconds if any button is again, storing the change. The next time you use the TART pressed while the remote is in the set-only. remote, the settings will revert to the previously stored values. 1.
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Page 30: Setting The Preset 1, 2, And 3 Buttons
Tow Vehicle of an individual command using the F LOOR TART buttons, and once in the event of a PTION TART combined action using A ; in either case, it TART WARNING is the same number. Always use a suitable tow vehicle to move the machine, even for short distances. -
Page 31: Unloading
Ensure that the jack stand is attached to the machine and in the correct position during operation. On Toro tow-behind chassis the jack stand is located on the Traveling hitch tube (Figure 47). -
Page 32: Using The Storage Stand
Figure 48 Figure 49 1. Jack stands On Truckster Direct Connect 1. Rear jack stands 3. Locking pin 2. Front storage legs Using the Storage Stand 8. Using the vehicle lift cylinder, lower the front of the 1. Park the work vehicle in the storage spot for the machine until the front storage stand legs begin to machine. - Page 33 Figure 51 1. Lift cylinder locking pin 12. Store the cylinders in the storage clips. Engage the hydraulic lift lock lever on the vehicle to prevent accidental extension of the lift cylinders. 13. Raise the rear jack stands until enough clearance is attained to drive the vehicle away from the machine.
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Page 34: Maintenance
WARNING Disconnect all power sources to the machine before doing maintenance work. Note: Download a free copy of the schematics by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Figure 53 Lubrication 1. Grease fitting on Base Model (one at left rear, one at right... -
Page 35: Hydraulic System
Toro distributor for part numbers.) 3. Fully load the machine with the heaviest material you Alternate fluids: If the Toro fluid is not available, other expect to use. petroleum-based Universal Tractor Hydraulic Fluids (UTHF) 4. -
Page 36: Washing The Machine
WARNING Do not use flammable fluids or cleaners with toxic vapors. Follow the manufacturer’s recommendations. Important: Do not use a high-pressure washer. This can remove paint, safety decals, and grease, and can also damage components. 1. Remove the option before cleaning and wash it separately. -
Page 37: Storage
Storage Before storing the machine for the season: 1. Thoroughly clean the machine. Remove parts if necessary. 2. Remove the hand held. Figure 57 3. Make sure the emergency stop button is pushed. 1. Clean Out Decal 4. Check all fasteners and tighten, if necessary. 5. -
Page 38: Troubleshooting
Something wrong in the wiring; contact your Toro Distributor. BASE is bad; contact your Toro Distributor. Blink once, pause, blink twice, long Version incompatibility of the BASE Wrong software (install the correct... -
Page 39: Handheld Remote Messages (Eh Models Only)
Reseting the Fault Code After solving the problem, reset the fault codes by disconnecting and reconnecting diagnostic connectors. The diagnostic light will flash continuously at 1 Hz (1 flash per second). Exiting Diagnostic Mode 1. Push the E-S button down to turn off the power; refer to (page 2. - Page 40 Notes:...
- Page 41 Notes:...
- Page 42 Notes:...
- Page 43 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.