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ABB XSeriesG4 Manuals
Manuals and User Guides for ABB XSeriesG4. We have
2
ABB XSeriesG4 manuals available for free PDF download: User Manual
ABB XSeriesG4 User Manual (161 pages)
Flow computer
Brand:
ABB
| Category:
Measuring Instruments
| Size: 7.84 MB
Table of Contents
Table of Contents
2
Typographical Conventions
9
Additional Publications
10
Health and Safety
11
General Information and Notes for the Reader
11
Safety / Warning Symbols, Note Symbols
11
Potential Safety Hazards
12
Compliance
13
EU Directive 2012/19/EU - Waste Electrical and Electronic Equipment (WEEE)
13
System Description
14
Overview
14
Table 1 XFC Family Genealogy
15
Xseriesg4 Flow Computer Hardware
16
Standard Enclosures
17
Figure 1 XFC Model 6410, Orifice Meter
18
Figure 2 XFC Model 6411, Pulse Meter
19
Figure 3 XFC Model 6413, Orifice Meter
20
Figure 4 XFC Model 6414, Pulse Meter
21
Figure 5 XFC Model 6713, Orifice Meter
22
Figure 6 XFC Model 6714, Pulse Meter
23
XFCG4 Board Specifications
24
Table 2 XFC Board Specifications
24
Figure 7 XFC Board
25
External Integral Multi-Variable (XIMV)
26
Table 3 XFC Board Identification
26
Xseries On-Board Input/Output
27
Table 4 External Integral Multivariable (XIMV) Specifications
27
Figure 8 Typical Point Schematic
28
Figure 9 Example Connections
28
Figure 10 Typical Point Schematic
29
Figure 11 Example Connections
30
Figure 12 Typical Point Schematic
30
Functions of the XFCG4
31
Figure 13 Example Connections
31
Display Function
33
Table 5 Typical XFC Display Options
33
Display Annunciators
34
Figure 14 Liquid Crystal Display and Indicators
34
Table 6 XFC Status and Alarm Description
34
XFCG4 Application Licensing
35
Laptop Computer Running PCCU32
36
Local PCCU Connections
37
Figure 15 RS-232 Local Communication Cable
37
Network Connectivity (Dynamic IP W/Router)
38
Figure 16 USB Local Communication Cable P/N 1801800-XXX
38
Figure 17 Ethernet Communication Cable P/N 1681011-XXX
38
Optional Key Pad
39
Figure 18 Ethernet Connectivity Diagram
39
Figure 19 Optional Keypad
40
Figure 20 XFC 6413 with Optional Key Pad
40
Optional Totalflow Input/Output Modules
41
Figure 21 XFC 6713 with Optional Key Pad
41
Figure 22 TFIO Module Housing
42
Table 7 TFIO Module Loading
42
Figure 23 XFC 6413/6414 Inside View with Module Mounting Rail
43
Figure 24 XFC 6713/6714 Inside View with Module Mounting Rail
43
Installation
44
Unpacking and Inspection
44
Installation Overview
44
Figure 25 Typical Pipe Installation for Gas Orifice
45
Figure 26 Typical Pipe Installation for Pulse Meter
45
Figure 27 Bottom View Orifice Flow Computer XFC 6410
46
G4 6410
46
Figure 28 Bottom View Orifice Flow Computer XFC 6413
46
G4 6413
46
Figure 29 Bottom View Orifice Flow Computer XFC 6713
47
G4 6713
47
Figure 30 Bottom View Pulse Flow Computer XFC 6411
47
G4 6411
47
Figure 31 Bottom View Pulse Flow Computer XFC
48
Figure 32 Bottom View Pulse Flow Computer XFC
48
G4 6414
48
G4 6714
48
Pipe Mount Installation
49
Figure 33 Typical Pipe Saddle Installation
49
Figure 34 XFC Pipe Mounted
50
Figure 35 Model XFC 6410, Pipe Mounted W/Discreet Manifold
51
G4 6410, Pipe Mounted W/Discreet Manifold
51
Figure 36 Model XFC 6414, Pipe Mounted
52
G4 6414, Pipe Mounted
52
Figure 37 Model XFC 6713, Pipe Mounted
53
G4 6713, Pipe Mounted
53
Figure 38 Model XFC 6714, Pipe Mounted
54
G4 6714, Pipe Mounted
54
Wall Mount Installation
55
Figure 39 Model XFC 6410 Wall Mounted
56
G4 6410 Wall Mounted
56
Figure 40 Model XFC 6411 Wall Mounted
57
G4 6411 Wall Mounted
57
Figure 41 Model XFC 6413 Wall Mounted
58
G4 6413 Wall Mounted
58
Figure 42 Model XFC 6414 Wall Mounted
59
G4 6414 Wall Mounted
59
Figure 43 Model XFC 6713 Wall Mounted
60
G4 6713 Wall Mounted
60
Figure 44 Model XFC 6714 Wall Mounted
61
G4 6714 Wall Mounted
61
Direct Mount Installation for Gas Orifice
62
Figure 45 Model XFC 6410, Direct Mounted with D/A Manifold (for Illustrative Purposes Only)
62
G4 6410, Direct Mounted with D/A Manifold (for Illustrative Purposes Only)
62
Figure 46 Model XFC 6413 Direct Mounted, Instrument Manifold
63
G4 6413 Direct Mounted, Instrument Manifold
63
Figure 47 Model XFC 6713 Direct Mounted
63
G4 6713 Direct Mounted
63
Manifold Input Lines
64
Figure 48 Transducer Low and High Side Ports
64
Direct Mount Installation for Pulse Meter
65
Figure 49 Model XFC 6411 Direct Mounted
65
G4 6411 Direct Mounted
65
Figure 50 Model XFC 6414 Direct Mounted
66
G4 6414 Direct Mounted
66
Static Pressure Input Line
67
Figure 51 Model XFC 6714 Direct Mounted
67
G4 6714 Direct Mounted
67
Figure 52 XFC Static Pressure Input Line
68
Battery Pack Installation
69
Figure 53 XFC Board Battery and Charger Input Connections
69
Solar Panel Installation
70
Figure 54 Typical Solar Panel Installation
71
RTD Probe Installation
72
Figure 55 RTD Installation into Thermowell
73
Figure 56 RTD Probe Wiring
73
AC Charging Unit Installation
74
Figure 57 RTD Input Connections
74
Figure 58 Mounting AC Charger
76
Figure 59 DC Wiring Instructions
76
Figure 60 AC Wiring Instructions
76
Figure 61 XFC Standard Communication Wiring
77
XFCG4 Communication, Jumper Settings and Field Wiring
77
Table 8 XFC On-Board Jumper Settings
78
Figure 62 XFC Main Electronic Board Configuration
79
XFCG4 Startup
80
Overview
80
PCCU32 Installation and Setup
80
Establishing Initial Local Communication
80
Figure 63 Setup for Local Communication
81
Setup of the XFC for Ethernet Communication
82
Figure 64 Network Setup: ID
83
Figure 65 Communication Setup: Totalflow /TCP Protocol
84
Figure 66 Setup TCP/IP Communication over Ethernet
85
Figure 67 Network Tab: Configure to Use DHCP for Addressing
86
Figure 68 Network Tab: Configure Static IP Address
87
Figure 69 Setup of Network Connection over Ethernet
88
Setting up the XFCG4
90
Figure 70: Connection Setup over Ethernet Using Non-Default TCP Port
90
Figure 71 Meter Setup and Security Screen
92
Figure 72 PCCU32 Security Code Setup
93
Figure 73 Winccu32 Security Code Entry in Meter I.D
93
Application Licensing Credit Key
94
Figure 74 Loading Credit Key Status
95
Figure 75 Credit Key Status
95
Figure 76 Credit Key Telephone Update
96
Figure 77 Application Credit Entry Screen
96
Figure 78 Application Credit Verification Codes
97
Figure 79 Transfer to Device Application Credit Selections
98
Figure 80 Transferred to Device Application Credits
99
Figure 81 Transfer to Credit Key Application Credit Selections
100
Figure 82 Transferred to Credit Key Application Credits
100
XFCG4 Configuration
101
Table 9 Configurable Calculations Factors
101
Table 10 Fpv Analysis Data
102
Table 11 Gas Orifice Constants
103
Table 12 Alarm Limits
103
Startup the Flow Computer
104
XFCG4 Standard Displays
105
Key Pad
105
Table 13 XFC Displayed Items
105
Figure 83 Optional Keypad (P/N 2100652-XXX)
106
Table 14 Optional Keypad Commands
106
Service and Maintenance
107
Data Preservation
107
Performing a Warm Boot
108
Figure 84: Electronic Reset Button S2
109
Performing a Cold Boot
110
Figure 85: Memory Backup Enable/Disable
110
Changing XFCG4 Clock
111
Replacing the Lithium Battery
112
Replacing XFCG4 Battery Pack
112
Figure 86: XFC Electronic Board Maintenance Connections
113
Figure 87: XFC 6410 Component/Cable Locations
114
Figure 88 XFC 6413 Component/Cable Locations
115
Table 15: XFC 6410 and 6413 Component Identifications
115
Replacing the Main Electronic Board
116
Replacing the CPU Engine Card
118
Figure 89: XFC G4 Removable Board Connections for Maintenance
118
Figure 90: CPU Engine Card Removal
119
Replacing Liquid Crystal Display (LCD) Board
120
Figure 91: CPU Engine Card Replacement
120
Replacing XIMV
122
Replacing Static Pressure Transducer
123
Figure 92: Flow Computer with Discrete Manifold
123
Calibration
125
Figure 93: Direct Mount Pulse Meter with Static Pressure Transducer
125
Table 16: Calibration Configurable Parameters
125
On-Board I/O Calibration Overview
131
Calibrating TFIO Module Analog Outputs
133
How to Change Orifice Plate
134
Zero Transducer
136
Troubleshooting
137
Troubleshooting Visual Alarm Codes
138
Figure 94: Troubleshooting Flowchart
138
Figure 95: Liquid Crystal Display and Indicators
139
Table 17: Visual Alarm Codes
139
Figure 96: Battery Charger and Battery Pack Connections
140
Power Troubleshooting
144
Figure 97: Power Troubleshooting Flowchart
145
Figure 98: XFC Main Electronic Board
147
Figure 99: AC-DC Charger Wiring Instructions
148
Table 18: Specifications for Solar Panels
148
Figure 100: Current Measurement Troubleshooting Cable
149
Figure 101: Lithium Battery Backup Enable/Disable
152
Troubleshooting Communications
153
Figure 102: Communication Troubleshooting Flow Chart
154
Figure 103: XFC Communication Wiring
156
Table 19: RS-232 Field Wiring on XFC Electronic Board J4 a and B
157
G4 Electronic Board J4 a and B
157
Table 20: RS-485 Field Wiring on XFC Board J4 a and B
158
G4 Board J4 a and B
158
Table 21: RS-485 Terminations
159
Client Warranty
160
Customer Support
160
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ABB XSeriesG4 User Manual (116 pages)
Brand:
ABB
| Category:
Remote Control
| Size: 6.85 MB
Table of Contents
Table of Contents
2
List of Figures
6
Health and Safety
9
General Information and Notes
9
Safety, Warning, and Note Symbols
9
Storage
10
Compliance
10
Additional Publications
11
Typographical Conventions
12
Table-1: Typographical Conventions
12
1 System Overview
13
Overview
13
Table 2: General Specifications
13
Xseries Remote Controller Hardware
14
Standard Enclosure
16
Figure 1: XRC G4 6490
16
Figure 2: XRC G4 6790
16
Figure 3: XRC 6890
17
Rack Mount Enclosure
18
XRC G4 Board Specifications
18
Figure 4: XRC 6990 Rack Mount
18
Table 5: 2103329-XXX Board Specifications
18
Figure 5: XRC Board
20
Xseries On-Board Input/Output
21
Table 6:XRC Board Identification
21
Figure 6: Typical DI Point Schematic
22
Figure 7: DI Connection Examples
22
Figure 8: Typical DO Point Schematic
23
Figure 9: DO Connection Example
24
Figure 10: Typical AI Point Schematic
24
Display Function
25
Figure 11: AI Connection Examples
25
Table 7: Typical XRC
25
Functions of the XRC
26
XRC G4 Application Licensing
27
Display Annunciators
28
Figure 12: Liquid Crystal Display and Indicators
28
Table 8: Status and Alarm Description
29
Laptop Computer Running PCCU32
30
Local PCCU Connections
30
Figure 13: RS-232 Local Communication Cable
30
Network Connectivity (Dynamic IP with Router)
31
Optional Keypad
31
Figure 14: USB Local Communication Cable
31
Figure 15: Ethernet Communication Cable
31
Figure 16: Optional Keypad
32
Figure 17: XRC 6990 with Dual Keypads
32
Figure 18: XRC 6490 with Optional Keypad
33
Figure 19: XRC 6790 with Optional Keypad
33
Optional Totalflow Input/Output Modules
34
Figure 20: XRC G4 6890 with Optional Keypad
34
Figure 21: TFIO Module Housing
35
Table 9: TFIO Module Loading
35
Figure 22: XRC G4 6490 Inside View
36
Figure 23: XRC G4 6790 Inside View
36
Figure 24: XRC 6890 Inside View
37
Figure 25: XRC 6990 Inside View
37
2 Installation
38
Overview
38
Unpacking and Inspection
38
Pipe Saddle Mount Installation
38
Figure 26: Typical Pipe Saddle Installation
39
Figure 27: XRC Pipe-Mounting
39
Figure 28: Model XRC 6490, Pipe-Mounted
40
Figure 29: Model XRC 6790, Pipe-Mounted
40
Wall Mount Installation
41
Figure 30: Model XRC
41
Figure 31: Model XRC 6490, Wall-Mounted
42
Figure 32: Model XRC 6790 Wall-Mounted
42
Battery Pack Installation
43
Figure 33: Model XRC
43
Solar Panel Installation
44
Figure 34: Battery and Charger Input Connections
44
Figure 35: Typical Solar Panel Installation
45
AC Charging Unit Installation
46
Figure 36: Mounting AC Charger
46
Figure 37: DC Wiring Instructions
47
Figure 38: AC Wiring Instructions
47
XRC 6990 Rack Mount Installation
48
Figure 39: XRC G4 6990 Rack Mount
48
Table 10: XRC G4 Main Electronic Board to Termination Panel Correlation Chart
48
Figure 40: Single and Dual Unit Termination Panels
49
XRC G4 Communication Field-Wiring
50
Figure 41: XRC Standard Communication Wiring
51
Figure 42: XRC Panel-Mount Field-Wiring Diagram
52
Figure 43: XRC Main Electronic Board Jumper Configuration
53
Table 11: XRC G4 On-Board Jumper Settings
53
Figure 44: Other Field-Wiring I/O Connections
55
3 XRC G4 Startup
56
Overview
56
PCCU32 Installation and Setup
56
Establishing Initial Local Communication
56
Figure 45: Setup for Local Communication
57
Set up the XRC for Ethernet Communication
58
Figure 46: Network ID Setup
59
Figure 47: Communication Setup for Totalflow /TCP Protocol (Default TCP Port)
60
Figure 48: Set up TP/IP Communication over Ethernet
61
Figure 50: Network Tab: Configure Static IP Addresses
63
Setting up the XRC
67
Figure 53: Meter Setup and Security Screen
69
Table 12: XRC G4 Displayed Items
69
Figure 54: PCCU32 Security Code Setup
70
Application Licensing Credit Key
71
Figure 55: Winccu32 Security Code Entry in Meter ID
71
Figure 56: Loading Credit Key Status
72
Figure 57: Loaded Credit Key Status
73
Figure 58: Credit Key Telephone Update
73
Figure 59: Application Credit Entry Screen
74
Figure 60: Application Credit Verification Codes
74
Figure 61: Transfer to Device: Type and Amount
75
Figure 62: Transferred to Device Application Credits
76
Figure 63: Transfer to Credit Key Application Credit Selections
77
Figure 64: Transferred to Credit Key Application Credits
77
On-Board I/O Calibration
77
Figure 65: XRC Board- Analog Input Calibration Points
78
Figure 66: XRC Board- Pulse/Digital Input Calibration Points
79
Keypad
79
Figure 67: Optional Keypad (P/N 2100652-XXX)
80
Table 13: Optional Keypad Commands
80
4 Maintenance
81
Overview
81
Backing up Configuration Files
81
Changing the XRC Clock
82
Components and Spare Parts
83
Figure 68: XRC 6490 Component/Cable Locations
83
Figure 69: XRC G4 6890 Component/Cable Locations
84
Table 14: XRC 6490 and 6890 Component Identifications
84
Table 15: Additional Spare Parts
85
Replacing the Lithium Battery
86
Replacing the XRC G4 Battery Pack
86
Figure 70: Memory Backup Enable Jumper
87
Figure 71: XRC Battery and Charger Connections
87
Replacing the Main Electronic Board (XRC )
88
Figure 72: XRC Board Connections
89
Replacing the CPU Engine Card
90
Figure 73: Engine Card Removal
90
Replacing the Liquid Crystal Display (LCD) Board
91
Figure 74: Engine Card Replacement
91
5 Troubleshooting
93
Overview
93
Figure 75: Troubleshooting Flowchart
94
Troubleshooting Visual Alarm Codes
95
Figure 76: Liquid Crystal Display and Indicators
95
Table 16: Visual Alarm Codes
95
Figure 77: Battery Charger and Battery Pack Connections
96
Figure 78: RTD Wiring Diagram
98
Power Troubleshooting
99
Figure 80: Power Troubleshooting Flowchart
100
Table 17: Specifications for Solar Panels
101
Figure 81: AC-DC Charger Wiring Instructions
103
Figure 82: Current Measurement Troubleshooting Cable
103
Figure 83: Lithium Battery Backup Enable/Disable
105
Figure 84: Communication Troubleshooting Flow Chart
107
Figure 85: XRC Communication Wiring
109
Table 18: RS-232 Field Wiring on XRC
110
Table 19: RS-485 Field Wiring on XRC
111
Table 20: RS-485 Terminations
111
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