Toro Workman GTX Electric & Lithium Service Manual page 165

7. Inspect front brake rotor for wear or damage. Mini-
mum brake rotor thickness is 0.154" (3.9 mm). If brake
rotors need to be removed from vehicle, refer to Front
Wheels and Hubs in this section.
Assembly (Fig. 13)
1. Make sure that brake rotor is properly secured to
wheel hub (see Front Wheels and Hubs in this section).
2. Slide brake caliper onto brake rotor. Make sure that
rotor is between brake pads.
IMPORTANT: The socket head screws that secure
the brake calipers have a patch lock feature. If
screws are being re- -installed on vehicle, apply
medium strength thread locker to screw threads be-
fore installation.
3. Align caliper mounting holes with spindle. Secure
caliper with two (2) socket head screws. Torque screws
from 35 to 40 ft- -lb (48 to 54 N- -m).
4. Connect brake line to front brake caliper (Fig. 14):
A. Position brake line to caliper.
B. Place banjo washer on each side of brake line fit-
ting.
C. Install banjo bolt through brake line fitting and
banjo washers and then thread into caliper. Torque
banjo bolt from 108 to 132 in- -lb (12.3 to 14.9 N- -m).
5. Install front wheel assembly (see Front Wheels and
Hubs in this section).
6. Lower machine to ground.
7. Make sure that wheel lug nuts are torqued in a cross-
ing pattern from 75 to 95 ft- -lb (102 to 128 N- -m).
Workman GTX Electric
8. Bleed brakes (see Bleed Brake System in this sec-
tion).
After servicing brake system components, al-
ways check the brakes in a wide open, level area
that is free of other persons and obstructions.
9. Check brake operation.
1
1. Front caliper (RH shown)
2. Banjo bolt
Burnish Brake Pads
After brake pad replacement, burnish (break--in) the
brakes before use.
1. Bring the machine to full speed and apply the brakes
to rapidly stop the machine without skidding or locking
up the wheels.
2. Repeat this procedure 10 times. To avoid overheat-
ing the brakes, wait 1 minute between each stop.
Page 5 - - 17
CAUTION
108 to 132 in- -lb
(12.3 to 14.9 N- -m)
4
3
Figure 14
3. Banjo washer (2 used)
4. Brake line
Chassis
2