Rops Installation - Husqvarna HUV 4214 2009 Maintenance And Service Manual

4
ROPS (Roll Over Protective Structure)

ROPS INSTALLATION

NOTE: Do not tighten the hardware until after the ROPS assembly is competed.
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K-00103.eps
Figure 4-29 Side-Tube and Front Support
1. Position the ROPS side-tube (1) to the drivers-side of the vehicle (Figure 4-28, Page 4-17).
2. Tilt the top of the side-tube (1) forward while inserting the side tube support (2) into the (vehicle) frame support (3)
(to the outside of the dashboard (4) (Figure 4-29, Page 4-18).
3. From under the front drivers-side wheel well, loosely secure the forward support of the side-tube to the frame
support with one M10 x 1.5-65 black flanged head bolt (5) (there is a weld nut affixed to the frame support).
4. Position the rear of the side-tube (1) to the seat back support (6) and loosely secure with two M10 x 1.5-65 black
flanged head bolts (7) and two M10 x 1.5 flanged locknuts (8) (Figure 4-30, Page 4-18). See following NOTE.
NOTE: Make sure the bolt heads are oriented to the inside of the ROPS structure.
It may be necessary to tap the ROPS with a rubber mallet in order for it to align properly.
5. Loosely secure the bottom of the side tube to the two tabs (18) on the vehicle with two M10 x 1.5-65 black flanged
head bolts (9) and two M10 x 1.5 flanged locknuts (10) (Figure 4-28, Page 4-17).
6. Repeat steps 2.1 through 2.5 on the passenger-side of the vehicle.
7. Position the top front cross tube (11) to both side tubes so the warning decals (20,21) are visible to the driver.
Loosely secure with two M10 x 1.5-65 black flanged head bolts (12) and two M10 x 1.5 flanged locknuts (13).
8. Loosely secure the top rear cross tube (14) to both side tubes with two M10 x 1.5-65 black flanged head bolts
(15) and two M10 x 1.5 flanged locknuts (16).
9. Tighten the cross tube hardware (12,13,15,16) and forward support hardware (5) to 25-30 ft-lb (33.9-40.7
N·m). See following CAUTION.
10. Tighten the hardware (9,10) on the bottom of the side tube and the hardware to the seat back support (7,8) to
15-18 ft-lb (20.3-24.4 N·m). See following CAUTION.
Page 4-18 2009-2010 HUV 4214, HUV 4414, and HUV 4414X Maintenance and Service Manual
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5
K-00104.eps
Figure 4-30 Side-Tube and Seat Back Support
BODY AND TRIM
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