Polaris RZR XP 1000 2014 Service Manual page 140

ENGINE / COOLING SYSTEM
r
2. The number and letter
exhaust side of the connecting rod represent the
bore diameter and weight grading of the connecting
rod.
3. Inspect the small end and big end of connecting rod
(and matching rod cap) for damage, galling of
surface or pitting.
4. Measure small end I. D. in two directions as shown.
Record measurements
specifications. Replace connecting rod if worn past
the service limit specification.
MEASUREMENT
Connecting Rod Small End I.D.:
.7879 - .7885" (20.015 - 20.030 mm)
Service Limit:
.7897" (20.06 mm)
5. Install matching rod cap on connecting rod (without
bearings) and install the bolts.
6. Tighten bolts snug, then torque to 13 ft-lbs (18 Nm).
3.62
t
stamped onto the
and compare to
7. Using a dial bore gauge, measure big end I.D. in two
directions shown.
compare to specifications.
8. Refer to the number stamped onto the exhaust side
of the connecting rod. This number represents the
bore diameter.
9. The table below lists the big end bore diameter
specifications.
Bearing Selection Chart — Rod Bearings
CONNECTING ROD BIG END BORE
DIAMETERS
1 2
1.7318 - 1.7321 -
1.7321" 1.7323"
(43.989 - (43.996 -
43.996 mm) 44.003 mm)
10. Whether using new connecting rods or re-installing
the original ones, refer to the bearing selection chart
provided in the Connecting Rod Bearing Selection,
page 3.64 procedure.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
Record measurements
3
1.7323 -
1.7326"
(44.003 -
44.010 mm)
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and