Caliper Installation - Polaris RZR XP 1000 2014 Service Manual

BRAKE SYSTEM

CALIPER INSTALLATION

1. Install the brake line onto the caliper taking care not
to allow any debris to enter the caliper.
2. Install the caliper and torque the mounting bolts to
specification.
q
If disc scraper was removed, reinstall it upon caliper
installation.
TORQUE
Front Caliper Mount Bolt
30 ft-lb (41 Nm)
3. Torque the banjo bolt
TORQUE
Banjo Bolt
15 ft-lbs (20 Nm)
9.24
NOTE
w
:
e
to specification.
4. Install the adjustment set screw and turn clockwise
until stationary pad contacts disc, then back off 1/2
turn (counterclockwise).
5. Perform brake bleeding procedure as outlined earlier
in this chapter.
6. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)
7. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
If new pads are installed, refer to Brake Burnishing
Procedure, page 9.19.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
NOTE
© Copyright Polaris Industries Inc.