Caliper Disassembly; Caliper Inspection - Polaris RZR XP 1000 2014 Service Manual

BRAKE SYSTEM

CALIPER DISASSEMBLY

1. Remove brake pad adjustment set screw
2. Push upper pad retainer pin inward and slip brake
q
pads past the edge and remove from the caliper.
3. Remove mount bracket
4. Using a hammer and a small punch, remove the
t
piston from the caliper body
r
square O-rings and
5. Clean the caliper body, piston, and retaining bracket
a
with brake cleaner or alcohol.
Be sure to clean caliper body seal grooves.
9.32
o
.
w y
and dust boots &
i
. Remove the
e
from the caliper body
NOTE

CALIPER INSPECTION

1. Inspect caliper body for nicks, scratches or wear.
Measure bore size and compare to specifications.
Replace if damage is evident or if worn beyond
service limit.
u
.
Rear Caliper Piston Bore I.D.:
i
.
Standard: 1.505" (38.23 mm)
Service Limit: 1.507" (38.28 mm)
2. Inspect piston for nicks, scratches, wear or damage.
Measure diameter and replace if damaged or worn
beyond service limit.
Standard: 1.500" (38.10 mm)
Service Limit: 1.498" (38.05 mm)
3. Inspect the brake disc and pads as outlined in this
chapter.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
MEASUREMENT
MEASUREMENT
Rear Caliper Piston O.D.:
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