Driven Clutch Service (2016); Driven Clutch Slider Inspection; Driven Clutch Disassembly - Polaris RZR XP 1000 2014 Service Manual

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DRIVEN CLUTCH SERVICE (2016)

The square sliders can be inspected with the driven

clutch installed on the vehicle.

Using a feeler gauge, measure the distance between the

slider and the stationary sheave at the widest point. If the

measurement is over the service limit, the sliders or

driven clutch will need to be replaced.

Slider to Sheave Clearance:

Service Limit: 0.175" (4.5 mm)

1. Remove driven clutch from the transmission input

2. It is important to mark the position of the helix cover,

sheaves and spider with a tape or grease marker (as

shown) before disassembly. Some components will

have X's on the components for alignment reference.

This helps with clutch assembly and maintains clutch

3. Place the driven clutch (helix side up) into the

Universal Clutch Compressor.

Universal Clutch Compressor: PU-50518-A

4. Spin the compressor down until it just starts to

contact the helix cover. Remove the four screws

that secure the cam (helix) assembly using a T25

Torx driver.

The helix cover is loaded by the spring. Not using a

proper compressor may result in personal injury or

damage to the clutch.

5. Remove the universal clutch compressor.

9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual

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