Misc. Specifications And Charts; Master Torque Table - Polaris RZR XP 1000 Service Manual

MISC. SPECIFICATIONS AND CHARTS

Master Torque Table

ITEM
A-Arm Bolt
(front)
Ball Joint Fasteners
Battery Mount Bracket
Fasteners
Battery Terminal Fasteners
Beadlock Screws
Brake Disc Mounting Bolts
Brake Bleed Screws
Brake Caliper Mounting
Bolts
Brake Line Banjo Bolts
Brake Line Flare Fittings
Brake Pedal Mount Bracket
Bolts
Brake Switch
Cab Frame Bolts
Cam Chain Tensioner
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Clutch Cover (outer)
Screws
Connecting Rod Bolts
Coolant Bleed Screw
Coolant Temperature
Sensor
CPS Retaining Bolt
Crankcase Bolts M10
Crankcase Bolts M8
Crankcase Bolts M6
Crankcase Oil Gallery Plug
Cylinder Head Bolts
Differential Cover Screws
(INTL)
Door Fasteners
Drive Clutch Retaining Bolt
Drive Clutch Cover Plate
Screw
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
TORQUE
42 ft-lb (57 Nm)
42 ft-lbs (57 Nm)
8 ft-lbs (11 Nm)
60 in-lbs (7 Nm)
Step 1: 24 in-lbs (3 Nm)
Step 2: 7 ft-lbs (10 Nm)
30 ft-lb (41 Nm)
48 in-lb (5 Nm)
40 ft-lbs (54 Nm)
15 ft-lbs (20 Nm)
15 ft-lbs (20 Nm)
16 ft-lbs (22 Nm)
15 ft-lbs (20 Nm)
40 ft-lb (54 Nm)
29 ft-lb (40 Nm)
7 ft-lb (10 Nm)
14 ft-lb (19 Nm)
50 in-lbs (5 Nm)
Step 1: 9 ft-lbs (12 Nm)
Step 2: 13 ft-lb (18 Nm)
Step 3: Tighten add'n 105°
89 in-lb (10 Nm)
17 ft-lb (23 Nm)
9 ft-lb (12 Nm)
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add'n 90°
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
11 ft-lbs (15 Nm)
Torque in sequence
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb (10
Nm)
22 ft-lb (30 Nm)
8 ft-lb (11 Nm)
96 ft-lb (130 Nm)
9 ft-lb (12 Nm)
© Copyright 2014 Polaris Industries Inc.
GENERAL INFORMATION
ITEM
Drive Clutch Shift Weight
Fasteners
Drive Clutch Spider
Drive Clutch Spider Jamb
Nut
Driven Clutch Retaining
Bolt
Driven Clutch Helix
Retaining Screws
ECU Mounting Screws
Engine Mount (front)
Engine Oil Plug
Engine/Transmission
Mounting Bolts
ETC Mounting Bolts
Exhaust Head Pipe Bolts
Floor Screws
Flywheel Bolt
Frame Bolts (front to rear)
Front Bumper / Fender
Screws
Front Gearcase Cover
Plate Screws
Front Gearcase Drain/Fill
Plugs
Front Gearcase Mounting
Bolts
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Strap Screw
Hip Bolster Bolts
Hose Clamp
Hub Castle Nut (front and
rear)
Intake Plenum Mount
Screw
Master Cylinder Mount
Bolts
Oil Cooler Bolts
Oil Pump Mounting Bolts
Oil Pump Pickup Screws
Oil Sump Cover M8 Bolts
TORQUE
20 in-lb (2 Nm)
290 ft-lb (393 Nm)
(Apply 0.4 mL Loctite® 7088
Primer and 0.4 mL Loctite®
620™)
250 ft-lb (339 Nm)
(Apply 0.1 mL Loctite® 7088
Primer and 0.1 mL Loctite®
620™)
55 ft-lb (75 Nm)
48 in-lb (5 Nm)
24 in-lb (3 Nm)
40 ft-lbs (54 Nm)
12 ft-lbs (16 Nm)
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
*see procedure for illustration
7 ft-lb (10 Nm)
18 ft-lb (24 Nm)
8 ft-lb (11 Nm)
133 ft-lbs (180 Nm)
40 ft-lb (54 Nm)
8 ft-ln (11 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
30 ft-lbs (41 Nm)
70 ft-lbs (95 Nm)
44 in-lb (5 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
14 ft-lb (19 Nm)
35 in-lb (4 Nm)
110 ft-lbs (149 Nm)
22 ft-lb (30 Nm)
23 ft-lbs (31 Nm)
7 ft-lb (10 Nm)
7 ft-lbs (10 Nm)
7 ft-lb (10 Nm)
26 ft-lb (35 Nm)
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