ABB IRB 8700-550/4.20 Manuals

Manuals and User Guides for ABB IRB 8700-550/4.20. We have 2 ABB IRB 8700-550/4.20 manuals available for free PDF download: Product Manual, Product Manual, Spare Parts

ABB IRB 8700-550/4.20 Product Manual (848 pages)

Brand: ABB | Category: Robotics | Size: 19.34 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
20
Safety Actions
21
Fire Extinguishing
21
Emergency Release of the Robot Axes
22
Make Sure that the Main Power Has Been Switched off
23
Safety Risks
24
Safety Risks During Installation and Service Work on Robots
24
Moving Robots Are Potentially Lethal
26
First Test Run May Cause Injury or Damage
27
Work Inside the Working Range of the Robot
28
Enabling Device and Hold-To-Run Functionality
29
Risks Associated with Live Electric Parts
30
The Unit Is Sensitive to ESD
32
Hot Parts May Cause Burns
33
Safety Risks Related to Pneumatic/Hydraulic Systems
34
Brake Testing
35
Safety Risks During Handling of Batteries
36
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
37
Safety Signals and Symbols
39
Safety Signals in the Manual
39
Safety Symbols on Product Labels
41
Installation and Commissioning
47
Introduction
47
Unpacking
48
Pre-Installation Procedure
48
Working Range
52
Risk of Tipping/Stability
55
Main Dimensions
56
On-Site Installation
57
Lifting the Robot with Fork Lift Accessory Set Installed
57
Attaching the Robot and Removing the Fork Lift Accessory Set
65
Lifting the Base Plate
67
Securing the Base Plate
69
Lifting the Robot with Roundslings
73
Returning of the ABB Pallet
76
Manually Releasing the Brakes
77
Orienting and Securing the Robot
80
Loads Fitted to the Robot, Stopping Time and Braking Distances
83
Fitting Equipment
84
Restricting the Working Range
90
Axes with Restricted Working Range
90
Mechanically Restricting the Working Range of Axis 1
91
Electrical Connections
94
Robot Cabling and Connection Points
94
Installation of Options
96
Signal Lamp (Option)
96
Installing the Motor Cooling Fans
97
Start of Robot in Cold Environments
98
Maintenance
99
Introduction
99
Maintenance Schedule and Expected Component Life
100
Specification of Maintenance Intervals
100
Maintenance Schedule
101
Expected Component Life
103
Inspection Activities
104
Inspecting the Oil Level in Axis-1 Gearbox
104
Inspecting the Oil Level in Axis-2 and 3 Gearboxes
107
Inspecting the Oil Level in Axis-4 Primary Gearbox
110
Inspecting the Oil Level in Axis-4 Secondary Gearbox
113
Inspecting the Oil Level in Axis-5 Gearbox
115
Inspecting the Oil Level in Axis-6 Gearbox
118
Inspecting the Transparent Plugs
121
Inspecting the Balancing Devices
123
Inspecting the Cable Harness
126
Inspecting the Information Labels
128
Inspecting the Axis-1 Mechanical Stop Pin
132
Inspecting the Additional Mechanical Stops
134
Inspecting the Fork Lift Accessories
136
Inspecting the Signal Lamp (Option)
138
Inspecting Dampers
139
Replacement/Changing Activities
140
Type of Lubrication in Gearboxes
140
Changing Oil, Axis-1 Gearbox
141
Changing Oil in Axis-2 and Axis-3 Gearbox
147
Changing Oil, Axis-4 Primary Gearbox
153
Changing Oil, Axis-4 Secondary Gearbox
159
Changing Oil, Axis-5 Gearbox
164
Changing Oil, Axis-6 Gearbox
168
Replacing the SMB Battery
173
Lubrication Activities
176
Lubricating the Spherical Roller Bearings, Balancing Device
176
Lubricating the Cross Roller Bearing
178
Cleaning Activities
180
Cleaning the IRB 8700
180
Repair
183
Introduction
183
General Procedures
184
Performing a Leak-Down Test
184
Mounting Instructions for Bearings
185
Mounting Instructions for Seals
187
Cut the Paint or Surface on the Robot before Replacing Parts
189
The Brake Release Buttons May be Jammed after Service Work
190
Attaching Lifting Accessories
191
Attaching Lifting Accessories to the Upper Arm
191
Attaching Lifting Accessories to the Wrist
195
Cable Harness
198
Removing the Cable Harness
198
Refitting the Cable Harness
215
Replacing the SMB
235
Replacing the Brake Release Unit
242
Upper and Lower Arms
248
Replacing the Upper Arm
248
Replacing the Wrist
303
Replacing the Axis-6 Unit
322
Replacing the Turning Disc
342
Replacing the Process Turning Disc
346
Replacing the Complete Lower Arm
349
Replacing the Parallel Arm
432
Frame and Base
518
Replacing the Counterweight
518
Replacing the Mechanical Stop Pin
524
Replacing the Parallel Rod
530
Unloading and Restoring the Balancing Device
547
Replacing the Balancing Devices
552
Motors
563
Replacing the Axis-1 Motor
563
Replacing the Axis-2 and Axis-3 Motors
575
Replacing the Axis-4 Motor
590
Replacing the Axis-5 Motor
601
Replacing the Axis-6 Motor
615
Gearboxes
630
Replacing the Hub
630
Replacing the Axis-1 Gearbox
637
Replacing the Axis-2 Gearbox
679
Replacing the Axis-3 Gearbox
718
Replacing the Axis-4 Primary Gearbox
760
Replacing the Axis-6 Gearbox
786
Calibration
795
Introduction to Calibration
795
Introduction and Calibration Terminology
795
Calibration Methods
796
When to Calibrate
798
Synchronization Marks and Axis Movement Directions
799
Synchronization Marks and Synchronization Position for Axes
799
Calibration Movement Directions for All Axes
800
Updating Revolution Counters
801
Calibrating with Axis Calibration Method
805
Description of Axis Calibration
805
Calibration Tools for Axis Calibration
807
Installation Locations for the Calibration Tools
809
Axis Calibration - Running the Calibration Procedure
811
Verifying the Calibration
817
Checking the Synchronization Position
818
Decommissioning
819
Environmental Information
819
Scrapping of Robot
821
Decommissioning of Balancing Device
822
Reference Information
825
Introduction
825
Applicable Standards
826
Unit Conversion
828
Screw Joints
829
Weight Specifications
832
Standard Toolkit
833
Special Tools
834
Lifting Accessories and Lifting Instructions
837
Spare Parts
839
Spare Part Lists and Illustrations
839

ABB IRB 8700-550/4.20 Product Manual, Spare Parts (58 pages)

Brand: ABB | Category: Robotics | Size: 16.63 MB

Table of Contents
5
Overview of this Manual
7
Product Documentation
9
1 Spare Parts - Electrical Parts

11
2 Spare Parts - Upper Arm Excluding Wrist

15
3 Spare Parts - Wrist

19
4 Spare Parts - Lower Arm and Parallel Arm

21
5 Spare Parts - Parallel Bar

23
6 Spare Parts - Balancing Device

25
7 Spare Parts - Frame and Base

27
8 Spare Parts - Motors

31
9 Spare Parts - Gearboxes

43
- Gearbox Axis-1
  43
- Gearbox Axis-2
  45
- Gearbox Axis-3
  47
- Gearbox Axis-4 Primary
  49
- Gearbox Axis-6
  51
10 Spare Parts - Calibration Items

53
11 Spare Parts - Options

55

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ABB IRB 8700-550/4.20 Manuals

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Table of Contents

ABB IRB 8700-550/4.20 Product Manual, Spare Parts (58 pages)

Table of Contents

1 Spare Parts - Electrical Parts

2 Spare Parts - Upper Arm Excluding Wrist

3 Spare Parts - Wrist

4 Spare Parts - Lower Arm and Parallel Arm

5 Spare Parts - Parallel Bar

6 Spare Parts - Balancing Device

7 Spare Parts - Frame and Base

8 Spare Parts - Motors

9 Spare Parts - Gearboxes

10 Spare Parts - Calibration Items

11 Spare Parts - Options

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