Suzuki Liana RH416 Manuals

Manuals and User Guides for Suzuki Liana RH416. We have 1 Suzuki Liana RH416 manual available for free PDF download: Service Manual

Suzuki Liana RH416 Service Manual (1302 pages)

Brand: Suzuki | Category: Automobile | Size: 60 MB

Section 1 Engine

47
- Intermittent and Poor Connection Inspection
  21
- General Information
  23
- Engine Identification Number
  30
- Vehicle Identification Number
  30
- Maintenance and Lubrication
  33
- Scheduled Maintenance
  33
- Table of Contents
  47
- Precautions
  
  51
  - Precautions for Engine
    51
- General Description
  
  52
- Engine General Information and Diagnosis
  
  52
- Precautions
  
  52
- Schematic and Routing Diagram
  
  63
  - Engine and Emission Control System Diagram
    63
- Component Location
  
  65
  - Electronic Control System Components Location
    65
- Diagnostic Information and Procedures
  
  67
  - Engine and Emission Control System Check
    67
  - Malfunction Indicator Lamp (MIL) Check
    70
  - DTC Check
    71
  - DTC Clearance
    71
  - Terminal
    71
  - Malfunction
    73
    
    Circuit Inspection
    204
    
    Engine Mechanical
    206
    
    Throttle Body Cleaning
    213
    
    Throttle Body and Intake Manifold Components
    214
    
    Throttle Body and Intake Manifold Removal and Installation
    214
    
    Cylinder Head Cover Removal and Installation
    216
    
    Engine Assembly Removal and Installation
    218
    
    Engine Mountings Components
    218
    
    Timing Chain Cover Components
    222
    
    Timing Chain Cover Removal and Installation
    222
    
    Timing Chain and Chain Tensioner Components
    224
    
    Timing Chain Cover Cleaning and Inspection
    224
    
    Timing Chain and Chain Tensioner Removal and Installation
    225
    
    Timing Chain and Chain Tensioner Inspection
    227
    
    Camshaft, Tappet and Shim Components
    228
    
    Camshaft, Tappet and Shim Removal and Installation
    228
    
    Camshaft, Tappet and Shim Inspection
    230
    
    Valves and Cylinder Head Components
    232
    
    Valves and Cylinder Head Removal and Installation
    233
    
    Valves and Cylinder Head Disassembly and Assembly
    235
    
    Valves and Valve Guides Inspection
    237
    
    Cylinder Head Inspection
    239
    
    Valve Spring Inspection
    240
    
    Pistons, Piston Rings and Connecting Rods Components
    241
    
    Pistons, Piston Rings and Connecting Rods Removal and Installation
    241
    
    Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly
    242
    
    Cylinders, Pistons and Piston Rings Inspection
    243
    
    Piston Pins and Connecting Rods Inspection
    245
    
    Crank Pin and Connecting Rod Bearings Inspection
    246
    
    Main Bearings, Crankshaft and Cylinder Block Components
    250
    
    Main Bearings, Crankshaft and Cylinder Block Removal and Installation
    251
    
    Crankshaft Inspection
    254
    
    Main Bearings Inspection
    255
    
    Sensor Plate Inspection
    259
    
    Cylinder Block Inspection
    260
    
    Flywheel Inspection
    260
    
    Rear Oil Seal Inspection
    260
    
    Specifications
    261
    
    Tightening Torque Specifications
    261
    
    Recommended Service Material
    262
    
    Special Tool
    262
    
    Special Tools and Equipment
    262
    
    Engine Lubrication Description
    264
    
    Engine Lubrication System
    264
    
    General Description
    264
    
    Diagnostic Information and Procedures
    265
    
    Oil Pressure Check
    265
    
    Oil Pan and Oil Pump Strainer Components
    266
    
    Oil Pan and Oil Pump Strainer Removal and Installation
    266
    
    Repair Instructions
    266
    
    Oil Pan and Oil Pump Strainer Cleaning
    268
    
    Oil Pump Components
    268
    
    Oil Pump Disassembly and Assembly
    269
    
    Oil Pump Removal and Installation
    269
    
    Oil Pump Inspection
    270
    
    Recommended Service Material
    271
    
    Special Tool
    271
    
    Special Tools and Equipment
    271
    
    Specifications
    271
    
    Tightening Torque Specifications
    271
    
    Coolant Description
    272
    
    Cooling System Description
    272
    
    Engine Cooling System
    272
    
    General Description
    272
    
    Coolant Circulation
    273
    
    Schematic and Routing Diagram
    273
    
    Diagnostic Information and Procedures
    274
    
    Engine Cooling Symptom Diagnosis
    274
    
    Cooling System Components
    275
    
    Repair Instructions
    275
    
    Coolant Level Check
    276
    
    Engine Cooling System Inspection and Cleaning
    276
    
    Cooling System Flush and Refill
    277
    
    Cooling Water Pipes or Hoses Removal and Installation
    277
    
    Thermostat Inspection
    278
    
    Thermostat Removal and Installation
    278
    
    Radiator Cooling Fan On-Vehicle Inspection
    279
    
    Water Valve (if Equipped) Inspection
    279
    
    Water Valve (if Equipped) Removal and Installation
    279
    
    Radiator Cooling Fan Relay Inspection
    280
    
    Radiator Cooling Fan Removal and Installation
    280
    
    Radiator On-Vehicle Inspection and Cleaning
    281
    
    Radiator Removal and Installation
    281
    
    Water Pump / Generator Drive Belt Tension Inspection and Adjustment
    281
    
    Water Pump / Generator Drive Belt Removal and Installation
    282
    
    Water Pump Removal and Installation
    282
    
    Water Pump Inspection
    283
    
    Recommended Service Material
    284
    
    Special Tool
    284
    
    Special Tools and Equipment
    284
    
    Specifications
    284
    
    Tightening Torque Specifications
    284
    
    Fuel System
    285
    
    Precautions
    285
    
    Precautions on Fuel System Service
    285
    
    Fuel Delivery System Description
    286
    
    Fuel Pump Description
    286
    
    Fuel System Description
    286
    
    General Description
    286
    
    Diagnostic Information and Procedures
    287
    
    Fuel Delivery System Diagram
    287
    
    Fuel Pressure Inspection
    287
    
    Schematic and Routing Diagram
    287
    
    Fuel Cut Operation Inspection
    288
    
    Fuel System Components
    289
    
    Repair Instructions
    289
    
    Fuel Leakage Check Procedure
    290
    
    Fuel Lines On-Vehicle Inspection
    290
    
    Fuel Pipe Removal and Installation
    290
    
    Fuel Pressure Relief Procedure
    290
    
    Fuel Injector On-Vehicle Inspection
    291
    
    Fuel Injector Inspection
    292
    
    Fuel Injector Removal and Installation
    292
    
    Fuel Filler Cap Inspection
    294
    
    Fuel Pressure Regulator On-Vehicle Inspection
    294
    
    Fuel Pressure Regulator Removal and Installation
    294
    
    Fuel Tank Removal and Installation
    295
    
    Fuel Tank Inlet Valve Removal and Installation
    297
    
    Fuel Tank Inspection
    297
    
    Fuel Tank Purging Procedure
    297
    
    Fuel Pump Assembly Components
    298
    
    Fuel Pump On-Vehicle Inspection
    298
    
    Fuel Tank Inlet Valve Inspection
    298
    
    Fuel Pump Assembly Removal and Installation
    299
    
    Fuel Pump Assembly Disassembly and Assembly
    300
    
    Fuel Pump Assembly Inspection
    300
    
    Recommended Service Material
    301
    
    Special Tool
    301
    
    Special Tools and Equipment
    301
    
    Specifications
    301
    
    Tightening Torque Specifications
    301
    
    General Description
    303
    
    Ignition System
    303
    
    Ignition System Construction
    303
    
    Ignition System Wiring Circuit Diagram
    304
    
    Schematic and Routing Diagram
    304
    
    Component Location
    305
    
    Ignition System Components Location
    305
    
    Diagnostic Information and Procedures
    306
    
    Ignition Spark Test
    306
    
    Ignition System Check
    306
    
    Ignition System Symptom Diagnosis
    306
    
    High-Tension Cord Inspection
    308
    
    High-Tension Cord Removal and Installation
    308
    
    Repair Instructions
    308
    
    Ignition Coil Assembly (Including Igniter) Removal and Installation
    309
    
    Spark Plug Inspection
    309
    
    Spark Plug Removal and Installation
    309
    
    Ignition Coil Assembly (Including Igniter) Inspection
    310
    
    Special Tools and Equipment
    311
    
    Specifications
    311
    
    Tightening Torque Specifications
    311
    
    Cranking System Circuit Diagram
    312
    
    Cranking System Symptom Diagnosis
    312
    
    Diagnostic Information and Procedures
    312
    
    Schematic and Routing Diagram
    312
    
    Starting System
    312
    
    Cranking System Test
    314
    
    Repair Instructions
    315
    
    Starting Motor Dismounting and Remounting
    315
    
    Starting Motor Components
    316
    
    Starting Motor Inspection
    318
    
    Cranking System Specifications
    321
    
    Specifications
    321
    
    Recommended Service Material
    322
    
    Special Tools and Equipment
    322
    
    Tightening Torque Specifications
    322
    
    Battery Description
    323
    
    Charging System
    323
    
    General Description
    323
    
    Generator Description
    324
    
    Battery Inspection
    325
    
    Diagnostic Information and Procedures
    325
    
    Generator Symptom Diagnosis
    326
    
    Generator Test (Undercharged Battery Check)
    326
    
    Generator Test (Overcharged Battery Check)
    327
    
    Battery Dismounting and Remounting
    328
    
    Jump Starting in Case of Emergency
    328
    
    Repair Instructions
    328
    
    Generator Dismounting and Remounting
    329
    
    Generator Components
    330
    
    Generator Inspection
    330
    
    Charging System Specifications
    332
    
    Specifications
    332
    
    Tightening Torque Specifications
    332
    
    Exhaust System
    333
    
    Exhaust System Components
    333
    
    Exhaust System Description
    333
    
    General Description
    333
    
    Repair Instructions
    333
    
    Exhaust Manifold Components
    334
    
    Exhaust Manifold Removal and Installation
    334
    
    Exhaust Pipe Removal and Installation
    335
    
    Specifications
    335
    
    Tightening Torque Specifications
    335
Section 2 Suspension

337
- Precautions
  
  339
  - Precautions on Suspension
    339
- Diagnostic Information and Procedures
  
  340
  - Suspension, Wheels and Tires Symptom Diagnosis
    340
- 2A-1 Suspension General Diagnosis
  
  340
- Specifications
  
  342
  - Wheel Alignment Specifications
    342
- Front Suspension
  
  343
- General Description
  
  343
  - Front Suspension Construction
    343
  - Front Wheel Alignment Construction
    344
- Repair Instructions
  
  344
- Specifications
  
  363
- Special Tools and Equipment
  
  364
  - Special Tool
    364
- Rear Suspension
  
  365
- General Description
  
  365
  - Rear Suspension Construction
    365
  - Rear Wheel Alignment Construction
    367
- Repair Instructions
  
  367
- Specifications
  
  388
- Special Tools and Equipment
  
  388
  - Recommended Service Material
    388
  - Special Tool
    389
- Wheels and Tires
  
  390
- General Description
  
  390
  - Tires Description
    390
  - Wheels Description
    391
  - Irregular And/Or Premature Wear Description
    392
  - Wear Indicators Description
    392
  - Radial Tire Waddle Description
    392
  - Radial Tire Lead / Pull Description
    393
  - Balancing Wheels Description
    393
- Repair Instructions
  
  394
  - General Balance Procedures
    394
  - Tire Rotation
    394
  - Wheel Removal and Installation
    395
  - Tire Mounting and Dismounting
    395
  - Tire Repair
    395
- Specifications
  
  396
  - Wheels and Tires Specifications
    396
  - Tightening Torque Specifications
    396
Section 3 Driveline / Axle

397
- Precautions
  
  399
  - Precautions on Driveline / Axle
    399
- Front
  
  400
- General Description
  
  400
  - Front Drive Shaft Construction
    400
- Drive Shaft / Axle
  
  400
- Diagnostic Information and Procedures
  
  400
  - Front Drive Shaft Symptom Diagnosis
    400
- Repair Instructions
  
  401
- Special Tools and Equipment
  
  410
  - Recommended Service Material
    410
  - Special Tool
    410
- Specifications
  
  410
  - Tightening Torque Specifications
    410
- General Description
  
  411
  - Rear Drive Shaft Description
    411
- Rear
  
  411
- Repair Instructions
  
  411
- Specifications
  
  413
  - Tightening Torque Specifications
    413
- Special Tools and Equipment
  
  413
  - Recommended Service Material
    413
- Precautions
  
  414
  - Precaution for Rear Differential Oil Leakage
    414
- General Description
  
  414
  - Rear Differential Description
    414
- Differential
  
  414
- Diagnostic Information and Procedures
  
  415
  - Rear Differential Symptom Diagnosis
    415
- Repair Instructions
  
  415
- Special Tools and Equipment
  
  432
  - Recommended Service Material
    432
  - Special Tool
    432
- General Description
  
  434
  - Transfer Description
    434
- Transfer
  
  434
- Repair Instructions
  
  435
- Diagnostic Information and Procedures
  
  435
  - Transfer Symptom Diagnosis
    435
- Special Tools and Equipment
  
  451
  - Recommended Service Material
    451
  - Special Tool
    451
- Propeller Shafts
  
  453
- General Description
  
  453
Section 4 Brakes

457
- General Description
  
  459
  - Brakes Construction
    459
  - Front Brake Hose / Pipe Construction
    461
  - Rear Brake Hose / Pipe Construction
    464
- Brake Control System and Diagnosis
  
  459
- Precautions
  
  459
  - Precautions on Brake
    459
- Diagnostic Information and Procedures
  
  465
  - Brakes Diagnosis Note
    465
  - Brakes Symptom Diagnosis
    465
  - Fluid Pressure Test (if Equipped with LSPV)
    467
- Repair Instructions
  
  469
- Special Tools and Equipment
  
  484
  - Recommended Service Material
    484
  - Special Tool
    484
- Front Brakes
  
  485
- Repair Instructions
  
  485
- Special Tools and Equipment
  
  492
  - Recommended Service Material
    492
- Rear Brakes
  
  493
- Repair Instructions
  
  493
- Specifications
  
  499
  - Tightening Torque Specifications
    499
- Special Tools and Equipment
  
  499
  - Recommended Service Material
    499
- Parking Brake
  
  500
- General Description
  
  500
  - Parking Brake Cable Construction
    500
- Repair Instructions
  
  501
  - Parking Brake Inspection and Adjustment
    501
  - Parking Brake Cable Removal and Installation
    501
- Specifications
  
  502
  - Tightening Torque Specifications
    502
- Abs
  
  503
- Precautions
  
  503
  - Precautions in Diagnosing Troubles
    503
  - Precautions in On-Vehicle Service
    503
- General Description
  
  504
  - ABS Construction
    504
  - ABS Hydraulic Unit / Control Module Assembly Description
    504
- Schematic and Routing Diagram
  
  506
  - ABS Schematic
    506
  - ABS Wiring Circuit Diagram
    507
- Component Location
  
  509
- Diagnostic Information and Procedures
  
  511
- Repair Instructions
  
  534
- Specifications
  
  544
  - Tightening Torque Specifications
    544
- Special Tools and Equipment
  
  544
  - Special Tool
    544
Section 5 Transmission / Transaxle

545
Section 6 Steering

777
- Precautions
  
  778
  - Precautions on Steering
    778
- Steering General Diagnosis
  
  779
- Diagnostic Information and Procedures
  
  779
  - Steering Symptom Diagnosis
    779
- Precautions
  
  779
  - Precautions for Steering, Suspension, Wheels and Tires Diagnosis
    779
- Steering Wheel and Column
  
  780
- Precautions
  
  780
  - Service Precautions of Steering Wheel and
    780
- General Description
  
  780
- Diagnostic Information and Procedures
  
  781
- Repair Instructions
  
  782
- Specifications
  
  791
  - Tightening Torque Specifications
    791
- Special Tools and Equipment
  
  791
  - Special Tool
    791
- Power Assisted Steering System
  
  792
- Precautions
  
  792
  - P/S System Note
    792
- General Description
  
  793
  - P/S System Description
    793
- Diagnostic Information and Procedures
  
  794
  - P/S System Symptom Diagnosis
    794
  - Steering Wheel Play Check
    795
  - Steering Force Check
    795
  - Idle up System Check
    795
  - Hydraulic Pressure in P/S Circuit Check
    796
- Repair Instructions
  
  797
  - P/S Fluid Level Check
    797
  - P/S Fluid Leakage Check
    798
  - Air Bleeding Procedure
    799
  - P/S Pump Drive Belt On-Vehicle Inspection
    799
  - P/S Pump Drive Belt Tension Adjustment
    799
  - P/S Pump Drive Belt Removal and Installation
    800
  - P/S Pump Drive Belt Inspection
    800
  - Tie-Rod End Boot On-Vehicle Inspection
    800
  - Tie-Rod End Removal and Installation
    800
  - Tie-Rod End Ball Joint Inspection
    801
  - P/S Gear Box Components
    802
  - Steering Shaft Joint On-Vehicle Inspection
    803
  - P/S Gear Box Removal and Installation
    803
  - Steering Rack Boot On-Vehicle Inspection
    805
  - Tie-Rod / Rack Boot Removal and Installation
    805
  - P/S Pump Components
    807
  - P/S Pump Removal and Installation
    808
  - P/S Pump Disassembly and Assembly
    808
  - P/S Pump Inspection
    811
- Specifications
  
  812
  - P/S System Specification and Service Data
    812
  - Tightening Torque Specifications
    813
- Special Tools and Equipment
  
  814
  - Recommended Service Material
    814
  - Special Tool
    814
Section 7 Hvac

815
Section 8 Restraint

915
Section 9 Body, Cab and Accessories

1045
- Precautions
  
  1050
- Precautions
  
  1051
- Wiring Systems
  
  1051
- General Description
  
  1052
  - Applicable Model
    1052
  - Abbreviations
    1052
  - Wire / Connector Color Symbols
    1053
  - Symbols and Marks
    1053
  - How to Read Connector Layout Diagram
    1055
  - How to Read Connector Codes and Terminal Nos
    1056
  - How to Read Power Supply Diagram
    1059
  - How to Read System Circuit Diagram
    1059
- Connector Layout Diagram
  
  1060
- Ground Point
  
  1084
- System Circuit Diagram
  
  1092
- List of Connector
  
  1146
- Component Location
  
  1154
  - Headlights, Turn Signal and Hazard Warning, Front and Rear Fog Light (if Equipped) System Location
    1154
- Lighting Systems
  
  1154
- Diagnostic Information and Procedures
  
  1155
- Repair Instructions
  
  1158
- Component Location
  
  1168
- Diagnostic Information and Procedures
  
  1169
- Repair Instructions
  
  1175
- Wipers / Washers
  
  1184
  - Symptom Diagnosis
    1184
- Repair Instructions
  
  1185
- Component Location
  
  1193
  - Power Door Mirror Control System
    1194
- Repair Instructions
  
  1195
- Special Tools and Equipment
  
  1213
- General Description
  
  1214
- Component Location
  
  1214
  - Power Door Lock and Keyless Entry System
    1214
  - Security and Locks
    1214
  - Symptom Diagnosis
    1215
  - Power Door Lock System Operation Inspection
    1216
  - Power Door Lock System Circuit Inspection
    1216
  - Keyless Entry System (if Equipped) Symptom Diagnosis
    1218
  - Keyless Entry System Operation Inspection
    1218
  - Keyless Entry System Circuit Inspection
    1219
- Repair Instructions
  
  1220
- Special Tools and Equipment
  
  1230
- Seats
  
  1231
- Repair Instructions
  
  1232
  - Front Seat Removal and Installation
    1233
  - Rear Seat Components
    1233
  - Rear Seat Removal and Installation
    1234
  - Seat Heater Switch (Driver and Passenger Side) Inspection
    1235
  - Seat Heater Wire Inspection
    1235
- Repair Instructions
  
  1237
- Interior Trim
  
  1237
- Repair Instructions
  
  1240
- Special Tools and Equipment
  
  1249
- Body Structure
  
  1250
- Repair Instructions
  
  1250
- Paint / Coatings
  
  1261
- General Description
  
  1261
  - Anti-Corrosion Treatment Construction
    1261
  - Plastic Parts Finishing
    1261
- Component Location
  
  1262
  - Sealant Application Areas
    1262
  - Under Coating Application Areas
    1264
  - Anti-Corrosion Compound Application Area
    1266
- General Description
  
  1267
  - Anti-Corrosion Treatment Construction
    1267
  - Plastic Parts Finishing
    1267
- Wagon
  
  1267
- Component Location
  
  1268
  - Sealant Application Areas
    1268
  - Under Coating Application Areas
    1274
  - Anti-Corrosion Compound Application Area
    1275
- Repair Instructions
  
  1276
- Exterior Trim
  
  1276
Section 10 Control Systems

1279

Suzuki Categories

Motorcycle Automobile Motorcycle Accessories Offroad Vehicle Musical Instrument

More Suzuki Manuals

Suzuki Liana RH416 Manuals

Suzuki Liana RH416 Service Manual (1302 pages)

Table of Contents

Section 1 Engine

Precautions

General Description

Engine General Information and Diagnosis

Precautions

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Section 2 Suspension

Precautions

Diagnostic Information and Procedures

2A-1 Suspension General Diagnosis

Specifications

Front Suspension

General Description

Repair Instructions

Specifications

Special Tools and Equipment

Rear Suspension

General Description

Repair Instructions

Specifications

Special Tools and Equipment

Wheels and Tires

General Description

Repair Instructions

Specifications

Section 3 Driveline / Axle

Precautions

Front

General Description

Drive Shaft / Axle

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

Specifications

General Description

Rear

Repair Instructions

Specifications

Special Tools and Equipment

Precautions

General Description

Differential

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

General Description

Transfer

Repair Instructions

Diagnostic Information and Procedures

Special Tools and Equipment

Propeller Shafts

General Description

Section 4 Brakes

General Description

Brake Control System and Diagnosis

Precautions

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

Front Brakes

Repair Instructions

Special Tools and Equipment

Rear Brakes

Repair Instructions

Specifications

Special Tools and Equipment

Parking Brake

General Description

Repair Instructions

Specifications

Abs

Precautions

General Description

Schematic and Routing Diagram

Component Location