Table Of Contents - Yamaha SIGMA-G5SII Service Information

Table of Contents

1. Installation .................................................................................................................................7
1.1. Machine Specifications ............................................................................................................ 7
1.2. Connection of the Power and Earth Cable ........................................................................... 11
1.2.1. Installation of the Machine Power Unit ........................................................................... 11
1.3. Air Connection ....................................................................................................................... 14
1.3.1. Air Pipe Connection ........................................................................................................... 14
1.4. Installation Procedure ........................................................................................................... 15
1.4.1. Preparation for the Installation ........................................................................................ 15
1.4.1.1. Removal of the Fixtures (X-Axis Beam) ........................................................................ 15
1.4.1.2. Removal of the Fixtures (Y-Axis) .................................................................................. 15
1.4.1.3. Attachment of the Tower Light ..................................................................................... 16
1.4.1.4. Removal of the cover and cutter guide cover in the power breaker section ............... 16
1.4.1.5. Preparation of the Machine Installation Jigs ............................................................... 17
1.4.2. Machine Installation .......................................................................................................... 19
1.4.2.1. Machine Installation (Leveling) .................................................................................... 19
1.4.3. Preparation before Offset Adjustment ............................................................................. 22
1.4.3.1. Running-in Operation before Adjustment (Standard: 1 hour) .................................... 22
1.4.3.2. Preparation of Offset Adjustment Jigs and Tools ........................................................ 22
1.4.4. Offset in the Installation Operation (High-Speed Head) ................................................ 23
1.4.4.1. Differences from SIGMA-G5S and Precautions (Installation Adjustment Related) . 23
1.4.4.2. Preparation before the Post-Installation Adjustment Operation ............................... 24
1.4.5. Offset Teaching (Ship. Adj.) Window ................................................................................ 25
1.4.5.1. NL-Axis Origin Offset/Master Nozzle Level ................................................................. 27
1.4.5.2. Placement Level Offset (Head Up/Down Offset) .......................................................... 29
1.4.5.3. Chute Level (Perform the teaching selecting "Teach Start (Shipment)") ................... 30
1.4.5.4. Stocker Master ............................................................................................................... 32
1.4.5.5. Pick-up Level Offset (Value "L" for the Feeder Offset A) ............................................ 32
1.4.5.6. PEC Recognition Camera & Beam Offset ..................................................................... 33
1.4.5.7. Component Recognition Camera Position .................................................................... 35
1.4.5.8. Head Rotation Center/Base Mark Position Teaching .................................................. 37
1.4.5.9. Fly Recognition Camera Offset Teaching ..................................................................... 41
1.4.5.10. Nozzle Inclination Offset Teaching ............................................................................... 42
1.4.5.11. Table Offset Teaching .................................................................................................... 43
1.4.5.12. Machine Inside CPK Offset Teaching ........................................................................... 46
1.4.5.13. Self-Calibration Placement Condition .......................................................................... 47
2. Basic Operations for Maintenance ........................................................................................... 62
2.1. Home Return Operation ........................................................................................................ 62
2.2. Home Return Operation Procedure ...................................................................................... 62
2.2.1. All Zero ............................................................................................................................... 62
2.2.2. Individual Zero ................................................................................................................... 62
2.2.2.1. Unit Home Return .......................................................................................................... 63
2.2.2.2. Selected Axis Home Return ........................................................................................... 63
2.3. Nozzle Change Procedure ..................................................................................................... 64
2.3.1. Nozzle Change Procedure in the "Setup" window. .......................................................... 64
2.3.2. Nozzle Change Procedure in the "Unit Adj." Window ..................................................... 65
2.4. Conveyor Width Adjusting Procedure .................................................................................. 66
2.5. PCB Transfer Procedure ....................................................................................................... 67
2.6. Unit Adjustment .................................................................................................................... 71
2.6.1. "NOZ.CHNG" Window (in Debug Mode) .......................................................................... 71
2.6.2. "CONVEYOR" window (in Debug Mode) .......................................................................... 72
2.6.3. "PCB Stpr" Tab Sheet in the "CONVEYOR" Window ..................................................... 72
2.6.4. "Driver Mng." Tab Sheet in the "CONVEYOR" Window................................................. 73
2.6.5. "X Axis grease up" Window ............................................................................................... 73
Service Information
SI1705004E-00=SIGMA-G5SII Service Manual
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