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Beko QWIK-PURE 15 Installation And Operation Manual

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Original installation and operation manual
QWIK‑PURE
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02-530

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Summary of Contents for Beko QWIK-PURE 15

  • Page 1 Original installation and operation manual QWIK‑PURE ® > 15 > 30 > 60 > 90 02-530...

  • Page 2: Table Of Contents

    QWIK-PURE ® Installation and operation manual Table of contents 1. Notes about the documentation .....................5 1.1 Contact ............................5 1.2 Information regarding installation and operation manual .............5 1.3 Other applicable documents ....................6 2. Safety ..............................7 2.1 Use .............................7 2.1.1 Intended use ............................7 2.1.2 Reasonably foreseeable inappropriate use .................
  • Page 3 Installation and operation manual QWIK-PURE ® 4. Technical data ..........................32 4.1 QWIK‑PURE operating parameters ..................32 ® 4.2 FRC operating parameters ..................... 33 4.3 Storage parameters ........................ 34 4.4 Materials ..........................34 4.5 Dimensions ..........................35 4.5.1 QWIK-PURE 15 ..........................35 ®...
  • Page 4 QWIK-PURE ® Installation and operation manual 9.2.6 Activating the WLAN ........................75 9.2.7  Setting number of filter cartridges .....................76 9.2.8 Manually starting a discharge operation ...................78 9.2.9 Resetting IP settings ........................78 9.2.10 Reset error message ........................80 10. Maintenance ..........................81 10.1 Warning notices ........................81 10.2 Maintenance schedule ......................

  • Page 5: Notes About The Documentation

    This documentation contains all the necessary steps for use of the product and the accessories. 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | 41468 Neuss Im Taubental 7 | 41468 Neuss...

  • Page 6: Other Applicable Documents

    QWIK-PURE ® Installation and operation manual 1.3 Other applicable documents More detailed information can be obtained from the following documents: • Modbus Configuration Description • Functional Description WLAN 6 | 124...

  • Page 7: Safety

    Installation and operation manual QWIK-PURE ® 2. Safety 2.1 Use 2.1.1 Intended use The QWIK‑PURE , also referred to as the “product” below, is used to treat compressor condensate from oil- ® lubricated and oil-free compressors. Physical processes are used to separate impurities, as well as oils that can be directly separated, from the corresponding water.

  • Page 8: Reasonably Foreseeable Inappropriate Use

    QWIK-PURE ® Installation and operation manual 2.1.2 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the section “Intended use”. Reasonably foreseeable inappropriate use includes the use of the product or the accessories in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour.

  • Page 9: Target Group And Personnel

    Installation and operation manual QWIK-PURE ® 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements! Personnel must not interact with the product or the accessories in any way if under the influence of drugs, medications, alcohol or other substances that may result in ...

  • Page 10: Explanation Of The Safety Symbols Used

    QWIK-PURE ® Installation and operation manual 2.4 Explanation of the safety symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description / Explanation General warning symbol (danger, warning, caution) Warning: pressurised system Warning: electric voltage...

  • Page 11: Safety Instructions And Warning Notices

    Installation and operation manual QWIK-PURE ® 2.5 Safety instructions and warning notices This section provides an overview of all the important safety aspects for personal protection as well as for the safe and problem-free operation of the product and accessories. The following sections list the dangers posed by this product and the accessories even with intended use.

  • Page 12: Pressurised Systems

    QWIK-PURE ® Installation and operation manual 2.5.3 Pressurised systems The following situations may result in serious injury or death: • Contact with fast or suddenly escaping fluids • Bursting system parts • Pressurised hose and pipe whipping as a result of disconnection For the safe handling of pressurised systems, observe the following: •...

  • Page 13: Transport And Storage

    Installation and operation manual QWIK-PURE ® 2.5.5 Transport and storage Inappropriate transport or storage may result in personal injury or damage to property. In order to ensure safety during the transport and storage of the product and accessories, observe the following: •...

  • Page 14: Handling Hazardous Substances

    QWIK-PURE ® Installation and operation manual • Pay attention to order and cleanliness during maintenance and repair work. Prevent contamination from entering the opened product or accessories. Store disassembled components and accessories directly in a safe place. • After completing maintenance and repair work, remove all tools and cleaning agents used, as well as all parts that are no longer needed, from the work area.

  • Page 15: Warning Notices

    Installation and operation manual QWIK-PURE ® 2.6 Warning notices Warning notices warn against dangers when handling the product and accessories. In order to prevent accidents, personal injury and damage to property as well as impairments during operation, it is essential to adhere to the warning notices. Structural set up: SIGNAL WORD Type and source of danger!

  • Page 16: Product Information

    QWIK-PURE ® Installation and operation manual 3. Product information 3.1 Product overview 3.1.1 QWIK‑PURE ® Description / explanation Description / explanation Pressure relief chamber Locking device Flow regulation controller (FRC),  Collector 1 x 1 filter cartridge control unit Measuring chamber End cap Clean water tank [10] Filter cartridge Riser duct [11] Reference turbidity tube...

  • Page 17: Qwik-Pure ® 30

    Installation and operation manual QWIK-PURE ® 3.1.2 QWIK‑PURE ® Description / explanation Description / explanation Pressure relief chamber Locking device Flow regulation controller (FRC),  Collector 1 x 2 filter cartridges control unit Measuring chamber End cap Clean water tank [10] Filter cartridge Riser duct [11] Reference turbidity tube Foot [12] Fixing screw...

  • Page 18: Qwik-Pure ® 60

    QWIK-PURE ® Installation and operation manual 3.1.3 QWIK‑PURE ® Description / explanation Description / explanation Pressure relief chamber Locking device Flow regulation controller (FRC),  Collector 2 x 2 filter cartridges control unit Measuring chamber End cap Clean water tank [10] Filter cartridge Riser duct [11] Reference turbidity tube Foot [12] Fixing screw...

  • Page 19: Qwik-Pure ® 90

    Installation and operation manual QWIK-PURE ® 3.1.4 QWIK‑PURE ® Description / explanation Description / explanation Pressure relief chamber Collector 2 x 2 filter cartridges Flow regulation controller (FRC),  End cap control unit Measuring chamber [10] Filter cartridge Clean water tank [11] Reference turbidity tube Riser duct [12] Fixing screw Foot [13] Extension module...

  • Page 20: User Interface

    QWIK-PURE ® Installation and operation manual 3.2 User interface Display elements Controls Description / explanation Description / explanation [14] Status LED STATUS BAR [15] On-Off button [16] LED NUMBER OF FILTER CARTRIDGES [17] Enter button [19] Status LED DATA TRANSFER [18] Service button Status LED [22]...

  • Page 21: Description Of The Controls And Displays

    Installation and operation manual QWIK-PURE ® 3.3 Description of the controls and displays Illustration Description / explanation Status LED STATUS BAR Status bar Flashing white FRC in standby mode Lights up blue Function started by the operator is executed Lights up green The status of a selected function is displayed Solid yellow...
  • Page 22 QWIK-PURE ® Installation and operation manual Illustration Description / explanation Status LED FILTER CARTRIDGE SELECTION Filter cartridge selection Flashes green Number of filter cartridges can  be configured Status LED WLAN Status WLAN Deactivated Flashes blue Menu selected Lights up blue Active Status LED PISTON Status piston Lights up green No service necessary Lights up red...

  • Page 23: Function Description

    Installation and operation manual QWIK-PURE ® 3.4 Function description The condensate flow through the QWIK‑PURE is controlled and monitored by the flow regulation ® controller control unit, hereafter referred to as FRC. The condensate is fed from the condensate collection line via the condensate inlet [A] into the pressure relief chamber [1].
  • Page 24 QWIK-PURE ® Installation and operation manual 4. The auxiliary air supply is stopped as soon as the filling level in the measuring chamber [3] falls below the Low Level (LL) sensor. 5. The PISTON solenoid valve is switched. 0 The piston is depressurised and opens the connection to the pressure relief chamber [1]. 6. The measuring chamber [3] is filled with condensate. The purified condensate is fed from the collector [8] via the riser duct [5] into the clean water tank [4].

  • Page 25: Modbus Function

    Installation and operation manual QWIK-PURE ® 3.5 Modbus function The FRC features an integrated Modbus RTU interface that can be used to read the operating parameters and device information. The FRC is operated using the client-server system with the Modbus-RTU operating mode. Data is transmitted via an RS485 interface in binary format.

  • Page 26: Byte Sequence

    QWIK-PURE ® Installation and operation manual 3.5.2 Byte sequence Data type Modbus registers Division float 2 Register ABCD 2 Register ABCD 1 Register 1 Register 3.6 WLAN function The FRC features an integrated password-protected WLAN interface through which the following functions can be called on the FRC: •...

  • Page 27: Type Plate

    16 bar(ü) / 232 psi(g) +5 °C … +50 °C / +41 … +122 °F amb. 35 kg / 77.2 lbs 12345687 BEKO TECHNOLOGIES GmbH Im Taubental 7 41468 Neuss www.beko-technologies.com Made in Germany Description / explanation Product name...

  • Page 28: Frc Control Unit

    QWIK-PURE ® Installation and operation manual 3.7.2 FRC control unit BEKO TECHNOLOGIES GmbH 3…15 bar(g) / 44…218 psi(G) 1234567 +5…+50°C / +41…+122°F 100…240VAC+-10%/50…60Hz/<20VA FCC ID: 2AC7Z-ESP32WROOM32E IP54 Type 13 Made in Germany 12345678 Description / explanation Manufacturer name Operating pressure...

  • Page 29: Scope Of Delivery

    Installation and operation manual QWIK-PURE ® 3.8 Scope of delivery The installation size and further delivery details are specified in the contractual documents.  QWIK‑PURE ® Illustration Description / explanation Quick Start Guide QWIK-PURE ® 15, QWIK-PURE ® QWIK-PURE 60, QWIK-PURE ® ® 빠른 시작 가이드 RYCHLÝ NÁVOD K OBSLUZE SCHNELLSTARTANLEITUNG SNELSTARTGIDS QUICK START GUIDE SKRÓCONA INSTRUKCJA OBSŁUGI GUÍA DE INICIO RÁPIDO GUIA DE ARRANQUE RÁPIDO...
  • Page 30 QWIK-PURE ® Installation and operation manual QWIK‑PURE ® Illustration Description / explanation Collector 1 x 1 filter cartridge — — — Collector 1 x 2 filter cartridges — — — Collector 2 x 2 filter cartridges — — Expansion module 1 x 2 filter  — — — cartridges Filter cartridge 30 | 124...
  • Page 31 Installation and operation manual QWIK-PURE ® QWIK‑PURE ® Illustration Description / explanation Elbow connector with union nut and flat gasket Fixing screw Riser duct End cap Locking device, foot Locking unit, expansion module — — — Connecting pipe, expansion modules — —...

  • Page 32: Technical Data

    QWIK-PURE ® Installation and operation manual 4. Technical data 4.1 QWIK‑PURE operating parameters ® QWIK‑PURE ® Parameter Relative ambient air humidity ≤10 … 80 %, without condensation 2000 m Maximum operating altitude above sea level 2187.23 yd 16 bar(g) Maximum operating pressure at condensate inlet 230 psi(g) +5 … +50 °C Minimum / maximum operating temperature, fluids and environment ...

  • Page 33: Frc Operating Parameters

    Installation and operation manual QWIK-PURE ® 4.2 FRC operating parameters Parameter FRC control unit Relative ambient humidity ≤10 … 80 %, without condensation 2000 m Maximum operating height 2187.23 yd 3 ... 15 bar(g)  Minimum / maximum operating pressure, compressed air 44 ... 218 psi(g) [2 : 4 : 2] Contamination class , compressed air +5 … +50 °C ...

  • Page 34: Storage Parameters

    QWIK-PURE ® Installation and operation manual 4.3 Storage parameters QWIK‑PURE ® Parameter Minimum / maximum temperature +5 °C … +50 °C (+33.8 °F … +122 °F) Relative ambient air humidity ≤10 … 80 %, without condensation 16 kg 35 kg 45 kg 60 kg Empty weight 35.3 lbs 77.2 lbs 99.2 lbs 132.3 lbs 4.4 Materials Component Material...

  • Page 35: Dimensions

    Installation and operation manual QWIK-PURE ® 4.5 Dimensions 4.5.1 QWIK‑PURE ® [mm] [in] [mm] [in] [X1] 29.29 [Y3] 1482 58.35 [X2] 27.52 [Y4] 1408 55.43 [X3] [Y5] 1065 41.93 [Y1] [Y6] 36.30 [Y2] 21.26 [Y7] 31.78 35 | 124...
  • Page 36 QWIK-PURE ® Installation and operation manual 4.5.2 QWIK‑PURE ® [mm] [in] [mm] [in] [X1] 29.29 [Y3] 1482 58.35 [X2] 27.52 [Y4] 1408 55.43 [X3] [Y5] 1065 41.93 [Y1] [Y6] 36.30 [Y2] 31.10 [Y7] 31.78 36 | 124...

  • Page 37: Qwik-Pure ® 60

    Installation and operation manual QWIK-PURE ® 4.5.3 QWIK‑PURE ® [mm] [in] [mm] [in] [X1] 37.13 [Y3] 1482 58.35 [X2] 35.39 [Y4] 1408 55.43 [X3] [Y5] 1065 41.93 [Y1] [Y6] 36.30 [Y2] 31.10 [Y7] 31.78 37 | 124...

  • Page 38: Qwik-Pure ® 90

    QWIK-PURE ® Installation and operation manual 4.5.4 QWIK‑PURE ® [mm] [in] [mm] [in] [X1] 1278 50.32 [Y3] 1482 58.35 [X2] 1234 48.58 [Y4] 1408 55.43 [X3] 13.19 [Y5] 1065 41.93 [Y1] 25.79 [Y6] 36.30 [Y2] 31.10 [Y7] 31.78 38 | 124...

  • Page 39: Connections

    Installation and operation manual QWIK-PURE ® 4.6 Connections Connection Quantity Description / explanation 1 x G1" Hose connection, connection for the condensate inlet G1/2" Hose connection, connection for the condensate inlet Elbow connector, connection for draining the purified  23 mm (0.91 in) condensate 12 mm (0.47 in) Service valve and hose connection 8 mm (0.32 in) Elbow connector, connection for compressed air Plug, connection for external power supply...

  • Page 40: Pinouts

    QWIK-PURE ® Installation and operation manual 4.7 Pinouts Modbus input [G] Illustration Connection Signal Description / explanation +5 VDC, power for bus connection Data + RS485-A, data line M12, external thread Earth connection B keying, male Data - RS485-B, data line +24 VDC, supply voltage Modbus output [F] Illustration...

  • Page 41: Assembly Conditions

    Installation and operation manual QWIK-PURE ® 4.8 Assembly conditions Observe the following conditions when setting up and selecting the place of installation: • The place of installation must meet the following conditions: 0 Protected from mechanical loads 0 Protected from splash water 0 Protected from direct sunlight and areas exposed to heat sources 0 Protected from frost 0 Outside of hazardous locations...

  • Page 42: Transport And Storage

    QWIK-PURE ® Installation and operation manual 5. Transport and storage 5.1 Warning notices WARNING Insufficient qualification! Insufficient qualification of the personnel carrying out work on the product and  accessories can lead to accidents, personal injury and damage to property as well as impair operation. • The work on the product and accessories described below may only be executed and documented by skilled personnel - transport and storage.

  • Page 43: Transport

    Installation and operation manual QWIK-PURE ® 5.2 Transport Transport work Illustration Description / explanation HIER ÖFFNEN OPEN HERE • Only transport the product and the accessories in their original packaging. • Secure the product and accessories in an upright position on a pallet so that they will not fall or shift during transportation.

  • Page 44: Assembly

    QWIK-PURE ® Installation and operation manual 6. Assembly 6.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! Use of the incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunctions and device failure as well as material damage can occur.

  • Page 45: Assembly Work

    Installation and operation manual QWIK-PURE ® 6.2 Assembly work For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks  must have been completed. Prerequisites Tools Material Protective equipment • Adjustable spanner • Sealing material (e.g. PTFE tape)  Always to be worn: for sealing the condensate • Water pump pliers connections provided by the •...
  • Page 46 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 1. Position the collector on a flat surface. 2. Remove the plug from the collector’s expansion connection anticlockwise. 3. Insert the connecting pipe into the expansion module. 4. Screw in the connecting pipe clockwise by hand all the way and tighten hand-tight.
  • Page 47 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 6. Push the expansion module and the collector together. 0 The expansion module must fully abut the collector. 7. Insert the locking unit and push it down all the way.
  • Page 48 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 11. Carefully insert the foot into the installation openings while straightening it at the same time. 48 | 124...
  • Page 49 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 12. Align the locking device with the heel facing downwards and insert it into the locking device opening in the collector. 13. Press the locking device into the locking device opening as far as it will go.
  • Page 50 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 14. Insert the measuring chamber into the holder in the foot. 15. Insert the fixing screw into the fixing hole of the  measuring chamber. 50 | 124...
  • Page 51 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation NOTE Thread overloading! Using tools to tighten the fixing screw, or tilting it when positioning it, can  overload the thread on the fixing screw and in the foot and cause serious damage  (e.g., plastic parts breaking, the thread being pulled out).  • Place the fixing screw vertically and screw it in. • Tighten the fixing screw by hand only. 16. Screw in the fixing screw clockwise by hand all  the way and tighten hand-tight. 17. Place the pressure relief chamber on the foot. 0 Align the connection in the direction of the measuring chamber.
  • Page 52 19. Check the sealing surfaces on the measuring chamber for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section  “1.1 Contact” on page 5). 20. Apply a thin layer of the Vaseline supplied to the O-ring on the FRC.
  • Page 53 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 23. Push the pressure relief chamber towards the FRC until the connection of the pressure relief chamber comes into contact with the connection of the FRC. 24. Slide the bayonet catch over the FRC connection and turn it clockwise as far as it will go.
  • Page 54 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation NOTE Damage due to incorrect hose routing. Incorrect hose routing can result in property and environmental damage, as well as impaired operation. • Route all hoses in the shortest possible way. •...
  • Page 55 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 29. Screw the supplied elbow connector with the mounted flat gasket clockwise as far as it will go  onto the condensate drain of the QWIK‑PURE ® and position it so that the outlet is pointing downwards. NOTE Overflow of the clean water tank.
  • Page 56 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 33. Connect the QWIK‑PURE to the compressed ® air system. Attach a compressed air hose to the compressed air connection [D] and secure it against slipping with a hose clamp. 34.
  • Page 57 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 35. Insert the first filter cartridge into the mount  on the foot with the bayonet mount facing the measuring chamber outlet. 36. Turn the filter cartridge clockwise all the way.  37. Align the connecting filter cartridge’s connection  with the connection on the measuring chamber outlet. 38. Slide the bayonet mount over the connection and turn it clockwise as far as it will go.

  • Page 58: Electrical Installation

    QWIK-PURE ® Installation and operation manual 7. Electrical installation 7.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunction and device failure as well as material damage can occur.

  • Page 59: Connection Work

    Installation and operation manual QWIK-PURE ® WARNING Inappropriate electrical installation! Improper electrical installation of the product and the accessories can lead to personal injury and damage to property as well as impair operation when working on the product and accessories. •...

  • Page 60: Assembling The Power Supply Cable

    QWIK-PURE ® Installation and operation manual 7.2.1 Assembling the power supply cable Connection work Illustration Description / explanation 1. Cut the cable by a maximum of 32 mm (1.26 in). 2. Strip the cable ends to a length of 8 mm (0.315 in). 3. Insert the cable ends into the connector in conformity with the pinout (see “4.7 Pinouts”...

  • Page 61: Connecting The External Power Supply

    Installation and operation manual QWIK-PURE ® 7.2.2 Connecting the external power supply Connection work Illustration Description / explanation 7. Plug the power supply cable’s threaded connection onto the power supply connection and tighten the union nut clockwise hand-tight. 8. Route the power supply cable all the way to the protective contact socket.

  • Page 62: Modbus

    QWIK-PURE ® Installation and operation manual 7.2.3 Modbus NOTE Interference caused by signal reflection! If there is no termination at the end of a daisy chain of several consecutive Modbus- capable devices, this will result in signal reflections. These signal reflections will lead to  data transmission faults and impaired operation. • Connect a terminating resistor at the end of the daisy chain of several consecutive Modbus-capable devices.

  • Page 63: Commissioning

    Installation and operation manual QWIK-PURE ® 8. Commissioning 8.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in  death or serious injury. • Adhere to the limits and operating parameters specified on the type plate and in  the manual. • Check whether the operating parameters have been amended or restricted by the use of accessories.

  • Page 64: Initial Commissioning

    QWIK-PURE ® Installation and operation manual 8.2 Initial commissioning For initial commissioning work to be carried out, the following prerequisites must be fulfilled and the  preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Preparatory tasks Assembly of the QWIK‑PURE is complete. ®...
  • Page 65 Installation and operation manual QWIK-PURE ® Commissioning work Illustration Description / explanation 3. Press and hold the Enter button for 3 seconds. 0 The set number of filter cartridges will be  saved. 0 The LED NUMBER OF FILTER CARTRIDGES for the set number of filter cartridges will  light up green. 0 The status LED FILTER CARTRIDGE SELECTION will turn off.
  • Page 66 QWIK-PURE ® Installation and operation manual Commissioning work Illustration Description / explanation 5. Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. 6. Fill the pressure relief chamber with tap water via the vent.

  • Page 67: Recommissioning

    Installation and operation manual QWIK-PURE ® 8.3 Recommissioning For recommissioning work to be carried out, the following prerequisites must be fulfilled and the preparatory  tasks must have been completed. Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Preparatory tasks The work or troubleshooting on QWIK‑PURE is complete. ®...
  • Page 68 QWIK-PURE ® Installation and operation manual Commissioning work Illustration Description / explanation NOTE Configuring the number of filter cartridges! Entering the wrong number of filter cartridges may result in property damage,  environmental damage, or impaired operation. • Make sure to set the correct number of filter cartridges being used. 3. Commissioning is complete and the discharged condensate is treated by the QWIK‑PURE ®...

  • Page 69: Operation

    Installation and operation manual QWIK-PURE ® 9. Operation 9.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in  death or serious injury. • Adhere to the limits and operating parameters specified on the type plate and in  the manual. • Observe the assembly conditions and the ambient conditions. •...

  • Page 70: Menu Displays

    QWIK-PURE ® Installation and operation manual 9.2 Menu displays For operation of the QWIK‑PURE the preparatory tasks must have been completed. ® Preparatory tasks The QWIK‑PURE is set up and connected to the condensate collection line and the drain. ® The FRC is connected to the power supply and switched on.

  • Page 71: Switching The Frc On And Off

    Installation and operation manual QWIK-PURE ® 9.2.2 Switching the FRC on and off Illustration Description / explanation 3 sec Switching on the FRC Press and hold down the ON/OFF button for 3 seconds. 0 The FRC switches from standby mode to normal mode.

  • Page 72: Querying Filter Cartridge Status

    QWIK-PURE ® Installation and operation manual 9.2.3 Querying filter cartridge status Illustration Description / explanation 1. Press the menu button once. The remaining lifetime of the filter cartridges is displayed. 0 The FILTER CARTRIDGES status LED will flash  green. Lifetime of the Status LED STATUS BAR filter cartridges 4/4 der of the length lights up 100 % green 3/4 der of the length lights up...

  • Page 73: Querying The Solenoid Valve Status

    Installation and operation manual QWIK-PURE ® 9.2.4 Querying the solenoid valve status Illustration Description / explanation 1. Press the menu button twice. The time remaining until replacement of the solenoid valves is displayed. 0 The status LED SOLENOID VALVES flashes green. Lifetime of the Status LED STATUS BAR solenoid valves 4/4 der of the length lights up 100 %...

  • Page 74: Querying Piston Status

    QWIK-PURE ® Installation and operation manual 9.2.5 Querying piston status Illustration Description / explanation 1. Press the menu button three times. The time remaining until replacement of the piston is displayed. 0 The status LED PISTON flashes green. Lifetime of the Status LED STATUS BAR piston 4/4 der of the length lights up 100 %...

  • Page 75: Activating The Wlan

    Installation and operation manual QWIK-PURE ® 9.2.6 Activating the WLAN Illustration Description / explanation 1. Press the menu button four times. The WLAN status is displayed. 0 The status LED WLAN flashes blue. 2. Press and hold the Service button for 3 seconds. 3 sec The WLAN is active.

  • Page 76: Setting Number Of Filter Cartridges

    QWIK-PURE ® Installation and operation manual 9.2.7 Setting number of filter cartridges NOTE Configuring the number of filter cartridges! Entering the wrong number of filter cartridges may result in property damage,  environmental damage, or impaired operation. • Make sure to set the correct number of filter cartridges being used. INFORMATION Initial commissioning. Start from step 3 for initial commissioning. The LED NUMBER OF FILTER CARTRIDGES and the Status LED FILTER CARTRIDGE SELECTION flashing green at the same time. ...
  • Page 77 Installation and operation manual QWIK-PURE ® Illustration Description / explanation 3. Press and hold the Service button for 3 seconds. 0 The LED NUMBER OF FILTER CARTRIDGES will switch from the current flashing number to the  next higher number (e.g., from 1 to 2). 4. Repeat this step until the correct number of installed 3 sec filter cartridges is set.

  • Page 78: Manually Starting A Discharge Operation

    QWIK-PURE ® Installation and operation manual 9.2.8 Manually starting a discharge operation Illustration Description / explanation 1. Press and hold the Service button for 3 seconds. 0 The piston in the FRC will close the condensate inlet from the pressure relief chamber into the FRC.
  • Page 79 Installation and operation manual QWIK-PURE ® Illustration Description / explanation The FRC switches to standby mode 0 All LEDs go out and the status LED STATUS BAR flashes white at regular intervals. 0 The condensate passes through the filter  cartridges only by gravity. 2. Press and hold down the Service button and the menu button simultaneously for 3 seconds.

  • Page 80: Reset Error Message

    25). 2. Determine the cause of the error and rectify the error (see section “15. Troubleshooting” on page 115).  If you cannot fix the cause of the error, contact  BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 5). 3 sec 3. Press and hold down the Service button and the Enter button simultaneously for 3 seconds.

  • Page 81: Maintenance

    Installation and operation manual QWIK-PURE ® 10. Maintenance 10.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • Before starting work, depressurise the pressurised system and secure it against unintentional pressurisation.

  • Page 82: Maintenance Schedule

    QWIK-PURE ® Installation and operation manual WARNING Insufficient qualification! Insufficient qualification of the personnel carrying out work on the product and  accessories can lead to accidents, personal injury and damage to property as well as impair operation. • All work on the product and the accessories may only be carried out by skilled technical personnel - customer service.

  • Page 83: Maintenance Work

    Installation and operation manual QWIK-PURE ® 10.3 Maintenance work For maintenance work to be carried out, the following prerequisites must be fulfilled and the respective  preparatory tasks must have been completed. 10.3.1 Turbidity check of the purified condensate Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Illustration Description 1.

  • Page 84: Replacing Filter Cartridges

    QWIK-PURE ® Installation and operation manual 10.3.2 Replacing filter cartridges INFORMATION Cancel operating action. Actions can be cancelled at any time by pressing the Start Menu button. Any changes made are not saved when you cancel. Prerequisites Tools Material Protective equipment •...
  • Page 85 Installation and operation manual QWIK-PURE ® Illustration Description / explanation The current status of the filter cartridges is  displayed. 0 The FILTER CARTRIDGES status LED will flash red. 0 The status LED STATUS BAR lights up red. 3. Press and hold the Service button for 3 seconds. 3 sec 85 | 124...
  • Page 86 QWIK-PURE ® Installation and operation manual Illustration Description / explanation The discharge process is started. 0 The piston in the FRC will close the condensate inlet from the pressure relief chamber into the FRC. 0 The measuring chamber is supplied with auxiliary air at timed intervals.
  • Page 87 113). 9. Check the sealing surfaces of the connection at the measuring chamber outlet for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section  “1.1 Contact” on page 5). 87 | 124...
  • Page 88 QWIK-PURE ® Installation and operation manual Illustration Description / explanation NOTE Filter cartridge insertion! Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can  cause damage or leakage to the collector and the filter cartridges.  • Before inserting the filter cartridges, check to make sure that the filter  cartridge is the right one for the product. 0 The colour of the cap at the bottom of the filter cartridge must be identical  to the colour of the cap in the collector. • Insert the filter cartridges vertically and carefully into the collector. 10. Insert the first filter cartridge into the mount  on the foot with the bayonet mount facing the measuring chamber outlet.
  • Page 89 Installation and operation manual QWIK-PURE ® Illustration Description / explanation 16. After replacing the filter cartridges, press and  hold down the Enter button for 3 seconds. 0 The piston in the FRC will open the condensate inlet from the pressure relief chamber into the FRC. 3 sec 0 The status LED STATUS BAR lights up green.

  • Page 90: Replacing Solenoid Valves

    QWIK-PURE ® Installation and operation manual 10.3.3 Replacing solenoid valves INFORMATION Cancel operating action. Actions can be cancelled at any time by pressing the Start Menu button. Any changes made are not saved when you cancel. Prerequisites Tools Material Protective equipment •...
  • Page 91 Installation and operation manual QWIK-PURE ® Illustration Description / explanation The discharge process is started. 0 The piston in the FRC will close the condensate inlet from the pressure relief chamber into the FRC. 0 The measuring chamber is supplied with auxiliary air at timed intervals.
  • Page 92 9. Check the sealing surfaces in the FRC for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section  “1.1 Contact” on page 5). 10. Mount the new SOLENOID VALVES Service-Unit and secure it with the 4 hexagon socket screws.
  • Page 93 Installation and operation manual QWIK-PURE ® Illustration Description / explanation 11. Tighten the 4 hexagon socket screws with a tightening torque of 1 Nm ±0.1 Nm (0.74 ft-lb ±0.74 ft-lb). 12. Install the compressed air connection. 13. Tighten the hose clamp hand-tight. 14. Restore the compressed air supply. 15.

  • Page 94: Replacing The Piston

    QWIK-PURE ® Installation and operation manual 10.3.4 Replacing the piston INFORMATION Cancel operating action. Actions can be cancelled at any time by pressing the Start Menu button. Any changes made are not saved when you cancel. Prerequisites Tools Material Protective equipment •...
  • Page 95 Installation and operation manual QWIK-PURE ® Illustration Description / explanation The current status of the piston is displayed. 0 The status LED PISTON flashes red. 0 The status LED STATUS BAR lights up red. 3. Press and hold the Service button for 3 seconds. 3 sec The discharge process is started.
  • Page 96 6. Check the sealing surfaces in the FRC for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section  “1.1 Contact” on page 5). 7. Lightly lubricate the O-rings of the new PISTON Service-Unit with the Vaseline supplied.
  • Page 97 Installation and operation manual QWIK-PURE ® Illustration Description / explanation 9. Screw in the piston cap clockwise as far as it will 0 Insert the handles of a pair of linesman pliers into the star-shaped handle of the piston cap and carefully turn clockwise.

  • Page 98: Cleaning

    QWIK-PURE ® Installation and operation manual 10.3.5 Cleaning 10.3.5.1 Warning notices CAUTION Inappropriate cleaning and use of the wrong cleaning media! Inappropriate cleaning and the use of the wrong cleaning media may result in minor injuries as well as damage to health and damage to property. •...
  • Page 99 Installation and operation manual QWIK-PURE ® Illustration Description / explanation Clean FRC Carefully wipe clean the sensor tubes of the following sensors with a damp cloth. • High Level Alarm (HLA) sensor • High Level (HL) sensor • Low Level (LL) sensor Clean pressure relief chamber Flush the pressure relief chamber with warm water. Concluding work Dry the cleaned assembly with a cotton cloth.

  • Page 100: Visual Inspection

    QWIK-PURE ® Installation and operation manual 10.3.6 Visual inspection During the visual inspection, check all components for mechanical damage and leaks. Replace damaged components immediately. 10.3.7 Leakage test A leakage test is only possible if the QWIK‑PURE  is completely filled with water. ® 1. Fill the QWIK‑PURE with tap water through the vent until the FRC performs a discharge operation.

  • Page 101: Consumables, Accessories And Spare Parts

    • Material number and designation of the accessory • Required quantity of accessories to be delivered The contact information for the relevant BEKO TECHNOLOGIES Service team is listed in section “1.1 Contact” on page 5. 11.2 Wear parts Designation Material number...

  • Page 102: Accessories

    QWIK-PURE ® Installation and operation manual 11.3 Accessories Designation Material number QWIK‑PURE 15/QWIK‑PURE 30 spill protection basin ® ® On request 900 mm x 800 mm (35.43 in x 31.5 in) QWIK‑PURE 60 spill protection basin ® On request 1100 mm x 900 mm (43.31 in x 35.43 in) QWIK‑PURE 90 spill protection basin ® On request 1306 mm x 1106 mm (51.42 in x 43.54 in) Alarm sensor, normally open contact (NO) On request High pressure relief chamber...

  • Page 103: Decommissioning

    Installation and operation manual QWIK-PURE ® 12. Decommissioning The QWIK‑PURE must be removed from service for prolonged periods of non-operation, e.g.: ® • Repairs to the product or accessories • Longer standstill of the entire system due to planned work (e.g. conversion work, major repairs,  decommissioning of the overall system) 12.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.

  • Page 104: Decommissioning Work

    QWIK-PURE ® Installation and operation manual 12.2 Decommissioning work Illustration Description / explanation 1. Cut off the condensate feed to the QWIK‑PURE ® and divert the incoming condensate into a separate container. 3 sec 2. Switch off the FRC. Press and hold down the ON/ OFF button for 3 seconds. 0 The FRC switches to standby mode.

  • Page 105: Disassembly

    Installation and operation manual QWIK-PURE ® 13. Disassembly 13.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.  • Set up a safety area around the working area before starting work. •...

  • Page 106: Disassembly Work

    QWIK-PURE ® Installation and operation manual 13.2 Disassembly work For disassembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks  must have been completed. Prerequisites Tools Material Protective equipment • Adjustable spanner • No material necessary Always to be worn: • Water pump pliers Disassembly work Illustration Description / explanation 1.
  • Page 107 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation The current status of the filter cartridges is  displayed. 0 The FILTER CARTRIDGES status LED will flash red. 0 The status LED STATUS BAR lights up red. 3. Press and hold the Service button for 3 seconds. 3 sec The discharge process is started.
  • Page 108 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation 4. Turn the end caps on the filter cartridges  anticlockwise and remove them. 0 Dispose of the end caps properly (see section  “14. Disposal” on page 113). 5. Seal the filter cartridges with the plugs. 108 | 124...
  • Page 109 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation CAUTION Lifting heavy loads! Lifting the full filter cartridge in an ergonomically incorrect manner can result in personal injury. • Lift the full cartridge in an ergonomically correct manner close to your body. • Use two people to lift the full cartridge over obstacles. 6.
  • Page 110 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation 12. Cut off the power supply and lock and tag it out. 13. Loosen the union nut of the power supply cable on the FRC anticlockwise and remove it from the connection. 14. Loosen the union nuts of the Modbus wiring on the FRC anticlockwise and remove them from the connection.
  • Page 111 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation 18. Remove and clean the riser duct. 19. Empty and remove the pressure relief chamber. 20. Clean the pressure relief chamber (see section  “10.3.5 Cleaning” on page 98). 111 | 124...
  • Page 112 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation 21. Disassemble and clean the measuring chamber (see section “10.3.5 Cleaning” on page 98).  22. Remove the locking device from the foot. 23. Remove the foot from the collector. Make sure to tilt the foot in the direction of the filter cartridge ...

  • Page 113: Disposal

    • Dispose of electrical and electronic components through a specialist waste disposal company or return to BEKO TECHNOLOGIES. • In case of doubt, consult a local disposal company before disposal. NOTE Inappropriate storage.

  • Page 114: Disposal Of Operating And Auxiliary Materials

    QWIK-PURE ® Installation and operation manual 14.2 Disposal of operating and auxiliary materials Operating material / auxiliary material EU waste code Adsorption materials, filter materials, cleaning  wipes and protective clothing – contaminated by 15 02 02 oils or other hazardous substances Adsorption materials, filter materials, cleaning  wipes and protective clothing – with the exception 15 02 03 of those classified under 15 02 02 Packaging –...

  • Page 115: Troubleshooting

    Modbus function” on page 25). In the event of any malfunctions which are not described, malfunctions which cannot be eliminated or questions, contact BEKO TECHNOLOGIES customer service, see “1.1 Contact” on page 5. Error or fault pattern Possible cause...
  • Page 116 2. Very large quantity of oil in the message disappears after a measuring chamber due to a few discharge cycles. Contact large oil inflow (e.g., oil leaking) BEKO TECHNOLOGIES Service (see “1.1 Contact” on page 5) WARNING 4 Replacing filter cartridges (see  1. Filter cartridges can no longer section “10.3.2 Replacing filter ...
  • Page 117 Installation and operation manual QWIK-PURE ® Error or fault pattern Possible cause Measure FAULT 1 Clean the FRC sensors (see section  1. Soiled FRC sensors “10.3.5 Cleaning” on page 98) High Level (HL) sensor remains  2. No compressed air supply Switch on compressed air covered for too long after a discharge process has been Select correct pressure range (see ...
  • Page 118 QWIK-PURE ® Installation and operation manual Error or fault pattern Possible cause Measure FAULT 3 Clean the FRC sensors (see section  1. Soiled FRC sensors “10.3.5 Cleaning” on page 98) High Level Alarm (HLA) sensor  2. No compressed air supply Switch on compressed air remains covered for too long after discharge process has been Select correct pressure range (see ...
  • Page 119 Installation and operation manual QWIK-PURE ® Error or fault pattern Possible cause Measure FAULT 5 Clean the FRC sensors (see section  1. Soiled FRC sensors “10.3.5 Cleaning” on page 98) Illogical sensor values (e.g. High Level (HL) sensor and  High Level Alarm (HLA) sensor  covered but Low Level (LL)  sensor uncovered) 2. Very large quantity of oil in the Observe whether the error measuring chamber due to a message disappears after a few...
  • Page 120 QWIK-PURE ® Installation and operation manual Error or fault pattern Possible cause Measure FAULT 7 Clean the FRC sensors (see section  1. Soiled FRC sensors “10.3.5 Cleaning” on page 98) Low Level (LL) sensor becomes  Select correct pressure range (see  free too quickly during discharge 2. Excessively high compressed air section “4. Technical data” on operating pressure page 32) ...
  • Page 121 Installation and operation manual QWIK-PURE ® Error or fault pattern Possible cause Measure FAULT 9 Replacing filter cartridges (see  1. Filter cartridges can no longer section “10.3.2 Replacing filter  Oil quantity in the measuring absorb oil cartridges” on page 84) chamber permanently too high Clean the FRC sensors (see section  and High Level Alarm (HLA) ...

  • Page 122: Notes

    QWIK-PURE ® Installation and operation manual 16. Notes 122 | 124...
  • Page 123 Installation and operation manual QWIK-PURE ® 123 | 124...
  • Page 124 Tel. +81 44 328 76 01 service.it@beko-technologies.com info@beko-technologies.jp BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 US - Atlanta, GA 30336 Zona Industrial Tel.

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