Pioneer 1200 Maintenance Service Manual page 161

2003
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TROUBLESHOOTING AND ELECTRICAL SYSTEM: FE400 ENGINE
2. Move the Forward/Reverse handle to REVERSE and listen for an audible click from the limit switch. If
there is no click, check the switch for proper alignment and switch arm movement.
3. If the switch is being activated but the buzzer does not function, place the red (+) probe of the multimeter
on one terminal and the black (–) probe on the other terminal of the limit switch. Without the lever
depressed, the reading should be no continuity. Depress the lever and the reading should be continuity.
If either reading is incorrect, replace limit switch (Figure 11-8, Page 11-10).
TEST PROCEDURE 20 – REVERSE BUZZER
See General Warning, Section 1, Page 1-1.
The reverse buzzer is mounted to the center dash assembly under the front body.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 11-1, Page 11-5). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-1.
3. To test the reverse buzzer, remove center dash panel. See Key Switch Removal, Section 12,
Page 12-14.
4. Check continuity through individual wires and connections to the reverse buzzer using a multimeter
(Figure 11-8, Page 11-10). If the buzzer will not function after wiring checks, replace the buzzer.
TEST PROCEDURE 21 – OIL LEVEL SENSOR
See General Warning, Section 1, Page 1-1.
NOTE: Keep the battery connected while performing this test procedure.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the spark plug wire. See WARNING "To avoid unintentionally starting..." in General
Warning, Section 1, Page 1-2.
3. Ensure that the low oil warning light and all connecting wires are functioning correctly. See Test Proce-
dure 22 – Low Oil Warning Light on page 11-41.
4. Drain the engine oil into an approved container and properly dispose of used oil. See Engine Oil and Fil-
ter Change, Section 10, Page 10-5.
5. Turn the key switch ON, closing the circuit. The oil light should illuminate. If the low oil warning light does
not illuminate, the oil level sensor may need to be replaced. Refer to Test Procedure 22 before replacing
sensor. See Oil Level Sensor Removal, Section 13, Page 13-4.
6. Fill the engine with new oil and install a new oil filter before returning the vehicle to service. See Engine
Oil, Section 10, Page 10-4.
TEST PROCEDURE 22 – LOW OIL WARNING LIGHT
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 11-1, Page 11-5). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-2.
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
11
Test Procedures
Page 11-41

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