Pioneer 1200 Maintenance Service Manual page 287

TORQUE CONVERTER
NOTE: The retaining ring can be reused if the O.D. does not exceed 1.607 inches (40.82 mm). Otherwise
it must be replaced with a new ring (CCI P/N 1014080).
5.2.9. Hold onto the cam and tap the end of the fixed face shaft lightly with a plastic mallet until
the cam seats against the retaining ring. See following CAUTION.
CAUTION
• Do not use a metal hammer to tap the fixed face hub. A metal hammer will damage the shaft.
DRIVEN CLUTCH INSTALLATION
1. To install the driven clutch, reverse the removal procedure. Make sure that the washer (12) is mounted
with the flat portion of the washer against the driven clutch as shown (Figure 17-16, Page 17-14).
Secure with a new bolt (11). See following NOTE.
NOTE: The bolt (11) must be replaced with a new bolt (CCI P/N 102242101) containing a locking patch
that will prevent the bolt from loosening.
2. Tighten the bolt (11) to 14 ft-lb (19.0 N·m).
3. Connect the spark plug.
4. Connect the battery cables, positive (+) cable first, and tighten terminals to 20 ft-lb (27 N·m). Coat ter-
minals with Battery Terminal Protector Spray (CCI P/N 1014305).
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
17
Driven Clutch
Page 17-17