Fuel Level Sending Unit; Rpm Limiter - Pioneer 1200 Maintenance Service Manual

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ELECTRICAL COMPONENTS: FE400 ENGINE
Fuel Gauge/Hour Meter Installation, Continued:
3. Connect the orange wire from the fuel level sending unit to the no. 1 terminal, the blue wire to the no. 2
terminal, the white wire to the no. 4 terminal, and the black wire to the no. 3 terminal on the gauge/meter.
See Wiring Diagram, Section 11, Page 11-6.
4. Coat the terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
5. Install the dash in reverse order of removal. See Key Switch Removal on page 12-14.
6. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).

FUEL LEVEL SENDING UNIT

See General Warning, Section 1, Page 1-1.
The fuel level sending unit is an integral part of the fuel tank and should never be removed. Thoroughly test
the fuel level sending unit before replacing the fuel tank.
Testing the Fuel Level Sending Unit
See Test Procedure 25, Section 11, Page 11-42.

RPM LIMITER

See General Warning, Section 1, Page 1-1.
Testing the RPM Limiter
See Test Procedure 15, Section 11, Page 11-33.
RPM Limiter Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 12-1, Page 12-1). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-2.
3. Disconnect the white/black wire from the black wire at the bullet connector located near the RPM limiter
(Figure 12-25, Page 12-23).
4. Disconnect the other black wire at the other bullet connector near the RPM limiter.
5. Remove the flange head bolts from the RPM limiter band and remove the RPM limiter and damper.
RPM Limiter Installation
1. Place the RPM limiter on the damper squarely so that RPM limiter fits tightly against the damper.
2. Place the RPM limiter with damper on the front of the RPM limiter mounting bracket (Figure 12-25,
Page 12-23).
3. Place the band over the RPM limiter and align the holes. Place the brown wire ring connector onto the
flange head bolt and secure the left side of the band. Use another flange head bolt to secure the other
side of the band. Make sure the band holds the RPM limiter securely in place. Tighten fasteners to 7 ft-
lb (9.5 N·m).
4. Connect black coil wire at the two wire female bullet connector to the white/black kill circuit wire.
5. Connect other female bullet of the black coil wire to the ignition coil bullet terminal.
6. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Page 12-22 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Fuel Level Sending Unit