Drive Belt Installation; Drive Clutch; Drive Clutch Removal - Pioneer 1200 Maintenance Service Manual

17
TORQUE CONVERTER
Drive Belt Removal, Continued:
4. Grasp the belt midway between the drive and driven clutches. Lift upward on the belt to force the sheaves
of the driven clutch apart, then roll the belt off the driven clutch by rotating the clutch counterclockwise
(Figure 17-2, Page 17-3). See following CAUTION.
∆
CAUTION
• Make sure your fingers are not underneath the belt when rolling the belt off the driven clutch.

DRIVE BELT INSTALLATION

1. Position the new belt on the drive clutch, then start the belt over the top of the driven clutch.
2. Rotate the driven clutch counterclockwise and roll the belt over the driven clutch sheaves and onto the
clutch.
3. Connect the spark plug wire.
4. Connect the battery cables, positive (+) cable first, and tighten terminals to 20 ft-lb (27 N·m). Coat ter-
minals with Battery Terminal Protector Spray (CCI P/N 1014305).

DRIVE CLUTCH

See General Warning, Section 1, Page 1-1.
CAUTION
• Be very careful when handling the clutches. A clutch that has been dropped will not be
properly balanced. If either clutch is dropped, assume that it is damaged and replace it.

DRIVE CLUTCH REMOVAL

1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug. See WARNING "To avoid unintentionally starting..." in General Warning,
Section 1, Page 1-2.
4. Remove the drive belt. See Drive Belt Removal on page 17-3.
5. Loosen the starter/generator mounting and adjusting hardware, then remove the starter belt. See
WARNING "To avoid unintentionally starting..." in General Warning, Section 1, Page 1-2.
6. Remove the drive clutch retaining bolt (17) and mounting washer (19) (Figure 17-7, Page 17-8). See
also Figure 17-3, Page 17-5.
NOTE: The drive clutch mounting bolt and crankshaft have left-hand threads.
7. Lubricate threaded portion of clutch puller tool (CCI P/N 1014496) with a light oil and thread the clutch
puller tool into the clutch retaining bolt hole.
8. Use a 1/2-inch socket to tighten the clutch puller tool. The drive clutch will release free of the crankshaft
(Figure 17-4, Page 17-5).
9. Support the drive clutch assembly in your hand and back the clutch puller tool out of the crankshaft.
Page 17-4 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Drive Clutch