Air Filter - Pioneer 1200 Maintenance Service Manual

FUEL SYSTEM
2. Pioneer 1200SE:
2.1. Slide the rear portion of the air duct up under the rear floor board area and through the opening pro-
vided in the bottom of the engine compartment.
2.2. Attach strap (14) on each end with 3/16-inch x 1/2-inch pop rivets (27) and washers (28)
(Figure 14-11, Page 14-18).
2.3. Attach a long wire tie around the air duct body, Forward/Reverse cable, and choke cable, position-
ing the cables between the air duct and vehicle frame.
2.4. Install air box. See Air Box Installation on page 14-11.
3. Check for proper operation.

AIR FILTER

General Information
The air filter should be checked every year or 100 hours. More frequent service may be required in extremely
dirty operating environments. The need for immediate servicing will be indicated by a loss of power, sluggish
acceleration or an engine which runs rough, with excessive black exhaust smoke.
Air Filter Replacement
1. Turn the key switch to OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Lift two latches (3) on the side of the air box (Figure 14-10, Page 14-17 or Figure 14-11, Page 14-18).
3. Remove the hose clamp (15) from the air hose and remove hose from the air box assembly.
4. Stand on the driver side of vehicle, grasp air hose mounting inlet and open and remove filter element (11).
5. Wipe away any dust or dirt from inside the air box with a clean cloth. Remove all dirt build-up around the
inside lip of the box.
6. Install new air filter and seat evenly onto inside lip of air box. Ensure filter fits correctly and that the wire
latches are not caught between lid and air box.
7. Fasten wire latches (3) and make sure latches securely engage the bottom half of the box. See following
CAUTION.
CAUTION
• Engine damage will occur if the air box cover is not properly secured.
• If air box is extremely dirty, remove air box from vehicle and clean thoroughly.
• Use only Club Car replacement air filters (CCI P/N 1015426). The use of other air filters could
result in engine damage. If the air filter is too thin, the cover will seat before the filter can seal,
leaving space for dirt to pass into the engine on all sides of the element. This will damage the
engine and void the warranty.
8. Install hose (16) and hose clamp (15) and make sure clamp ends are located in the 12:00 o'clock position
(Figure 14-10, Page 14-17 or Figure 14-11, Page 14-18).
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Choke and Air Intake System
Page 14-15
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