Pioneer 1200 Maintenance Service Manual page 178

12
ELECTRICAL COMPONENTS: FE400 ENGINE
Starter/Generator Installation, Continued:
6. Install the white wire from the solenoid to the F2 terminal on the starter/generator. Install the black wire
from the frame to the A2 terminal on the starter/generator. Install a flat washer, lock washer and nut onto
each terminal, and tighten the nut to 48 in-lb (5.4 N·m).
7. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
13
1
12
9
Figure 12-14 Starter/Generator Installation
Belt Tension Adjustment
Belt tension should be checked periodically. If the belt slips when starter/generator motor operates, adjust belt
to correct tension.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 12-1, Page 12-1). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-2.
3. Make sure the two pivot bolts (5) on the mounting bracket, carriage bolt (11), and hex nut (12) are finger-
tight (Figure 12-14, Page 12-10).
4. Push the starter/generator down to it's lowest point of adjustment travel. With the starter/generator belt
in place around the drive clutch pulley, install the starter/generator belt (3).
5. Place a pry bar (13) between the top of the starter/generator mounting bracket (2) and the underside of
the starter/generator, passing the pry bar under the exhaust header.
6. Hold the pry bar and measure the belt tension using a Krikit
stores), or equivalent. Proper tension for a new starter/generator belt should be 75 ft-lb (101.7 N·m) or
45 ft-lb (61 N·m) for an existing belt (Figure 12-15, Page 12-10).
7. While maintaining the tension, tighten the adjustment nut (12) to 12 ft-lb (16.3 N·m). Tighten the two pivot
bolts (5) and hex nuts (7) to 23 ft-lb (31.2 N·m) (Figure 12-14, Page 12-10). See following CAUTION.
∆
CAUTION
• Remove pry bar before starting engine.
8. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Page 12-10 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
TYPICAL
2 PLACES
5
2
7
10
11
4
3
Figure 12-15 Belt Tension Gauge
®
gauge (1) (available at NAPA
Starter/Generator
1
END VIEW
®
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