Park Brake System; Park Brake Cable Removal - Pioneer 1200 Maintenance Service Manual

MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS
Figure 6-24 Master Cylinder Reservoir

PARK BRAKE SYSTEM

See General Warning, Section 1, Page 1-1.

PARK BRAKE CABLE REMOVAL

Equalizer Cable Removal
1. Chock the wheels and release the park brake.
2. Remove the two screws (3) that secure the park brake boot (2) to the seat support (Figure 6-27,
Page 6-37).
3. Slide the boot (2) off of the park brake handle (1).
4. Remove the boot shield (27) from the park brake handle.
5. Remove the equalizer spring (21) from the equalizer cable (9).
6. Remove the equalizer jam nut (11) and conical nut (23) from the cable end (9).
7. Remove the end of the park brake cable from handle (1) by pushing the equalizer cable in an upward
direction and pulling the cable end toward the passenger side of the vehicle.
8. Remove the equalizer cable from the vehicle.
Park Brake Pulley Removal
1. Remove the park brake equalizer cable. See Park Brake Cable Removal on page 6-33.
2. Remove the four #10-24 x 3/4-inch socket-head screws (14), lock nuts (18) and washers (17) from frame
and remove the assembly (Figure 6-27, Page 6-37).
Wheel Brake Cable Removal
1. Loosen the equalizer jam nut (11) and the conical nut (23) to provide slack in the wheel brake cables
(Figure 6-27, Page 6-37).
2. Pull a wheel brake cable to the side and remove the cable end (8) from the keyhole opening in the park
brake equalizer (10) (Figure 6-25, Page 6-34 and Figure 6-26, Page 6-34).
3. Remove the cable clip (26) from a wheel brake cable (22) at the vehicle frame (25) (Figure 6-27,
Page 6-37).
4. Remove a park brake cable clip (12), hair spring cotter pin (20) and clevis pin (19).
5. Remove the cable from the cable support bracket (16 or 24).
6. Slide the cable through the frame hanger (15) and remove the cable from the vehicle.
7. Remove the remaining wheel brake cable if necessary.
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Full
Level
MAX
Safe Level
MIN
Low
Level
6
Park Brake System
Page 6-33