Drive Clutch Assembly - Pioneer 1200 Maintenance Service Manual

TORQUE CONVERTER
Remove these
items from ribs:
10-24 SCREW
FLAT WASHER
DRIVE BUTTON
DRIVE BUTTON
TAKE UP SPRING
Figure 17-8 Drive Button Mounting
4. Inspect the thrust washer (11) for wear. If it is worn more than 0.030-inch (0.76-mm), turn it over or
replace it with a new one.
5. Inspect the primary weights and the hub casting for wear. If the primary weights show signs they are
touching the casting, the tips of the weights have worn beyond specification and they must be replaced
(Figure 17-12, Page 17-10).
6. Inspect the pins on the primary weights. There should be no noticeable wear. Replace them if they are
worn, scratched, or damaged.
7. Inspect the drive belt pulley sheaves for excessive wear or damage. If the sheaves are excessively worn
or damaged, replace the entire fixed face drive assembly.

DRIVE CLUTCH ASSEMBLY

1. Press idler bearing (6) onto the shaft of the fixed face assembly (7). Press on the inner race of the bearing
only. Make sure that the cup side of bearing is facing away from the fixed face (Figure 17-7, Page 17-8).
2. Use a needle nose pliers to install the spring retainer (5) onto the spring (4).
3. Install the spring (4) and retainer (5) into the cup of the idler bearing (6).
4. Install the spacer (13) onto the shaft of the fixed face.
5. Install a new spiral backup ring (12) in each end of the bore of the moveable face assembly (14).
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
RIBS
WEIGHT
SLOTS IN HUB
CASTING
1/4-20 SCREW
FLAT WASHER
WEIGHT
Figure 17-9 Weight Position
17
Drive Clutch
Page 17-9