Front Fender Installation; Front Body Installation; Seat; Seat Adjustment - Pioneer 1200 Maintenance Service Manual

4
BODY AND TRIM

FRONT FENDER INSTALLATION

1. Reverse the fender removal process (Figure 4-2, Page 4-5).
2. Tighten screws (12) to 50 in-lb (5.7 N·m).
3. Pop rivet fender to frame using two 3/16 x 5/8 pop rivets (10) and two 3/16 rivet washers (11).
4. Install front body. See Front Body Installation on page 4-4.

FRONT BODY INSTALLATION

1. Reverse the front body removal process (Figure 4-2, Page 4-5).
2. Secure front body to dashboard with screws (3) and plastic washers (4) and tighten to 45 in-lb (5.1 N·m).
3. Install five caps (1).
4. Secure front body to fenders with fasteners (7) and push the heads in until they snap into place.

SEAT

See General Warning, Section 1, Page 1-1.
Clean seats regularly using the following guidelines: See following CAUTION.
CAUTION
• To prevent damage to the vehicle when removing difficult stains or heavy soiling, remove the
seat from the vehicle first.
Light Soiling – A solution of 10% liquid dish soap and warm water applied with a soft, damp cloth is rec-
ommended. A soft bristle brush may be used if necessary. Wipe off any residue with a water dampened
cloth.
Difficult Stains – Dampen a soft, white cloth with a solution of 10% household bleach (sodium
hypochlorite) and 90% water. Rub gently to remove stain, then rinse with a water dampened cloth to
remove bleach concentration. Use Club Car's Vehicle Care Kit (CCI P/N AM10021) to recondition the
fabric.
For More Difficult Stains – Perform previous procedure using full-strength bleach, or allow bleach to
puddle on affected area for approximately 30 minutes. Rinse with a water dampened cloth to remove any
remaining bleach concentration. Use Club Car's Vehicle Care Kit (CCI P/N AM10021) to recondition the
fabric.

SEAT ADJUSTMENT

1. Remove seat (2) from vehicle.
2. Disassemble seat (2) from seat panel (3) by removing four bolts (4) and lock washers (5) (Figure 4-3,
Page 4-6).
3. Adjust seat to prefered position. Align holes in seat panel (3) with holes in seat (2) and secure with four
bolts (4) and lock washers (5). Tighten bolts to 96 in-lb (10.8 N·m).
∆
WARNING
• Make sure seat hinges and latch are securely engaged before operating vehicle.
Page 4-4 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Seat