Ignition Coil And Flywheel - Pioneer 1200 Maintenance Service Manual

FE400 ENGINE
Oil Level Sensor Installation
1. If the oil level sensor was removed from the bracket, install sensor (6) into bracket (5) and secure with
three screws (7) and tighten to 17 in-lb (1.9 N·m) (Figure 13-4, Page 13-5).
2. Position the sensor and bracket on inside of crankcase and install two mounting screws (8).
3. Connect sensor wire (2) to cord connector (1).
4. Install screw (3) through wire clamp and into crankcase cover. Tighten to 30 in-lb (3.4 N·m).
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9
Figure 13-4 Oil Level Sensor

IGNITION COIL AND FLYWHEEL

See General Warning, Section 1, Page 1-1.
Ignition Coil and Flywheel Removal
1. Remove the four screws and fan shroud (Figure 13-5, Page 13-6).
2. Loosen three screws and remove the remaining four screws attaching the flywheel housing as shown,
then remove the fan housing (Figure 13-6, Page 13-7).
3. Disconnect the ignition coil (1) from its primary lead wire at the connector (2). Remove the two bolts (3)
and take out the ignition coil (Figure 13-7, Page 13-7).
4. Hold the flywheel (4), not the fan (7), with a strap wrench (5) and, use a 25 mm socket to remove the
flywheel nut (and flat washer) by turning it counterclockwise (Figure 13-8, Page 13-7). See following
CAUTION.
CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to
loosen.
• Do not damage the fan blades with the strap wrench. Do not place screwdriver or pry bar in
the fan blades.
5. Remove the flywheel with a puller.
6. Remove the flywheel key from its groove.
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
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TYPICAL 3
TYPICAL 2
PLACES
PLACES
Ignition Coil and Flywheel
Page 13-5
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