ABB ACH580-VCR Manuals

Manuals and User Guides for ABB ACH580-VCR. We have 3 ABB ACH580-VCR manuals available for free PDF download: User Manual, Installation, Operation And Maintenance Manual

ABB ACH580-VCR User Manual (257 pages)

E-Clipse bypass and packaged drive

Brand: ABB | Category: DC Drives | Size: 16.28 MB

Table of Contents
3
Safety Instructions

5
Installation

12
- Application
  12
- E-Clipse Bypass Features and Functions
  12
- Installation Flow Chart
  14
- Preparing for Installation
  15
- Installing the Wiring
  16
  - Control Panel
    17
  - Control Panel
    18
  - Control Panel
    28
  - Control Panel
    29
  - Control Panel
    30
  - Control Panel
    31
  - Control Panel
    32
  - Control Panel
    33
Control Panel

36
- Control Panel
  37
- Control Panel
  38
- Control Panel
  39
Start-Up

40
E-Clipse Bypass Functions Overview

44
- Operating Modes
  44
- Relay Contact (Digital) Inputs
  52
- Relay Contact Outputs
  54
- Energy Savings Estimator
  58
Application Macros

60
- E-Clipse HVAC Default Macro
  61
- Damper Macro
  62
- Retrofit Macro
  63
- Smoke Control (Override1) Macro
  64
Parameters

68
- Parameter List and Descriptions
  68
Embedded Fieldbus

84
Fieldbus Adapter

170
- Overview
  170
- Mechanical and Electrical Installation - FBA
  173
- Communication Setup - FBA
  174
- Activate Drive Control Functions - FBA
  175
- Feedback from the Drive - FBA
  179
- Activate Bypass Control Functions - FBA
  179
- Diagnostics - FBA
  181
- ABB Drives Profile Technical Data
  184
- Generic Profile Technical Data
  191
Diagnostics

194
- Diagnostic Displays
  194
- Correcting Faults
  195
- Correcting Warnings
  200
- Diagnostics
  201
Maintenance

208
Technical Data

210
- Technical Data
  212
- Technical Data
  213
- Technical Data
  214
- Technical Data
  215
- Technical Data
  216
- Technical Data
  217
- Motor Connections
  218
- E-Clipse Bypass Control Unit Connections (RBCU)
  219
- Dimensional References
  220
- Dimensions and Weights 580-01
  224
- Applicable Standards
  228
- ACH580-PCR/PDR Packaged Drives with Disconnect 1
  230
Installation

232
- Application
  233
- Installation Flow Chart
  234
- Preparing for Installation
  235
- Installing the Wiring
  236
Maintenance

244
Technical Data

246
- Technical Data
  247
- Technical Data
  248
- Technical Data
  249
- Technical Data
  250
- Technical Data
  251
- Dimensions and Weights
  252
- Degrees of Protection
  254
- Applicable Standards
  255

ABB ACH580-VCR Installation, Operation And Maintenance Manual (157 pages)

Brand: ABB | Category: DC Drives | Size: 27.27 MB

Safety Instructions
2
General Safety in Installation, Start-Up and Maintenance
2
Use of Warnings and Notes in this Manual
2
Electrical Safety in Installation, Start-Up and Maintenance
3
Precautions before Electrical Work
3
Additional Instructions and Notes
4
Grounding
4
Additional Instructions for Permanent Magnet Motor Drives
5
Additional Instructions for Safety Functions
5
Safety in Installation, Start-Up and Maintenance
5
General Safety in Operation
6
Cybersecurity Disclaimer
6
Start-Up and Operation
6
Contents
7
ACH580-01 Installation
8
Vertically Alone
8
Vertically Side by Side
9
Prepare for Installation
9
Unpack the Drive
9
Tools Required
10
Flange Mounting
10
Install the Drive
11
Install the Cable Box, Frames R1…R2
11
Installing the Drive Vertically, Frame R5
12
Installing the Drive Vertically, Frames R6…R9
14
Installing the Drive Vertically Side by Side
15
Install Wiring
16
Checking the Insulation of the Assembly
16
Ground Connections
16
Checking Compatibility with IT and Corner-Grounded TN Systems
17
Ground-To-Phase Varistor
18
Power Cable Terminal and Lead-Through Data
19
Maximum Recommended Motor Cable Length
20
Operational Functionality and Motor Cable Length
20
Control Cable Terminal and Lead-Through Data
21
Fuses
24
208…240 Volt, Fuse Requirements
24
380…480 Volt, Fuse Requirements
25
500…600 Volt, Fuse Recommendations
26
External Control Connection Terminals
27
External Control Connection Terminals, Frames R6
28
Wiring R1…R2
29
Power Wiring Torque Table
30
Wiring R3
31
Wiring R4
33
Wiring R5
35
Wiring R6…R9
37
Communications
41
Switches
41
Check Installation
42
Re-Install Cover
43
Frame R5 Cover Installations
43
Before Start-Up
44
Motor Data
44
Default Configurations
44
Operation
45
Control Panel Features
45
Left Softkey
45
Right Softkey
45
Control Panel Display
46
For Initial Start-Up, Follow Steps 1 through 4 below
47
Make First Start Assistant-Guided Settings: Language, Motor Nominal Values, and Date and Time
47
Complete Commissioning
50
Default Configurations — HVAC and PID Control
50
Other Ways to Complete Commissioning
51
Make Additional Settings in the Primary Settings Menu – I/O Menu
52
Check Setup with the Diagnostics Menu
53
How to Control the Drive through the I/O Interface
54
Preliminary Settings
54
Starting and Controlling the Speed of the Motor
54
Stopping the Motor
54
Diagnostics
57
Warning Messages
57
Fault Messages
68
Maintenance Schedule
81
Description of Symbols
81
Recommended Annual Actions by the User
81
Heatsink
82
Main Cooling Fan Replacement
82
Frame Size R1...R3
82
To Replace the Fan
82
Frame Size R4
83
Frame Sizes R5…R8
83
Frame Size R9
84
Auxiliary Cooling Fan Replacement
84
IP55/UL (NEMA) Type 12 Frame Size R4
87
Second Auxiliary Cooling Fan Replacement
87
Capacitors
88
Reforming the Capacitors
88
Control Panel
88
Battery
88
ACH580 E-Clipse Bypass
89
Installation – Drive
89
Installation - Bypass
90
Connection Diagrams – Vertical E-Clipse Bypass
91
Connection Diagrams – Box E-Clipse Bypass
93
Power Connections – Box E-Clipse Bypass Configurations
98
Line Input Connections
98
Power Connections - Standard E-Clipse Bypass Configurations (Wall Mounted)
98
Install the Control Wiring
99
Basic Connections
99
Drive’s Power Connection Terminals
100
Branch Circuit Protection
104
208/230 Volt Fuses for Vertical Enclosures
104
460 Volt Fuses for Vertical Enclosures
105
575 Volt Fuses for Vertical Enclosures
105
208/230 Volt Fuses for Box Enclosures
106
460 Volt Fuses for Box Enclosures
106
575 Volt Fuses for Box Enclosures
107
Basic Control Connections for E-Clipse HVAC Default
108
Parameters Changed Relative to E-Clipse HVAC Default
108
Check Installation – Bypass
109
Control Panel Settings and Checks
109
Drive Link Recovery Procedure
109
System Check: Motor Connected to ACH580 with E-Clipse Bypass
110
System Check: Motor Disconnected from the ACH580 with E-Clipse Bypass
112
Check Jumpers and Switches
114
Jumper and Switch Locations
114
DIP Switch Settings
114
E-Clipse Bypass Configurations
115
Operation
115
Bypass Control
118
Ready (Power On) Indication
118
Enabled LED
118
Motor Run LED
118
Drive Selected LED
119
Bypass Selected LED
119
Drive Faulted LED
119
Automatic Transfer
119
Auto Key
120
Hand Key
120
Bypass Control Panel Modes
120
Start-Up by Changing the Parameters from the Start-Up List
121
Start-Up by Changing the Parameters Individually from Parameter List
121
Fault Listing
123
Warning Listing
129
Bypass Status Listing
133
Error Messages
134
Maintenance
134
Ach580-Pcr/Pdr
135
Connection Diagrams – Vertical Packaged Drive with Input Disconnect
136
Connection Diagrams – Box Packaged Drive with Input Disconnect
138
Power Connection Terminals
142
208 Volt Fuses for Packaged Drive
145
460 Volt Fuses for Packaged Drive
146
575 Volt Fuses for Packaged Drive
146
Input Disconnect Configuration
148
Maintenance Intervals
150
Filter Material
150
Enclosure Air Filter Replacement B3 - UL (NEMA) Type 12 Hinged Door Wall Mount Enclosures
150
Complete ACH580 Drive Parameter List
151

ABB ACH580-VCR Installation, Operation And Maintenance Manual (90 pages)

Brand: ABB | Category: DC Drives | Size: 26.83 MB

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More ABB Manuals

ABB ACH580-VCR Manuals

ABB ACH580-VCR User Manual (257 pages)

Table of Contents

Safety Instructions

Installation

Control Panel

Start-Up

E-Clipse Bypass Functions Overview

Application Macros

Parameters

Embedded Fieldbus

Fieldbus Adapter

Diagnostics

Maintenance

Technical Data