Toro Greensmaster eFlex 1021 Service Manual page 78

Assembling the Transmission Gear Box Assembly (continued)
Traction and Reel Drive Systems: Service and Repairs
19. Apply a coat of grease to the O-ring (item 2 in
onto the long bearing pin (3). Install the spur gear assembly (7) and bearing
spacer (4) onto the transmission housing assembly (20) and secure with
the long bearing pin (3) and nut (8).
20. Insert the square keys (item 13 in
apply a coat of grease to outside of the keys.
21. Slide the slider spur gear (item 14 in
(12) and secure with the retaining rings (11). Press the new ball bearings
(10) onto the reel drive shaft (12).
22. Install the wave spring (item 9 in
the transmission housing assembly (20).
23. Insert the reel clutch shoe (item 15 in
(16). Slide the reel clutch actuator (16) into the transmission housing
assembly (20).
24. Assemble the brake lever assembly (item 19 in
A. Apply a coat of grease to the O-ring (item 20 in
O-ring onto the brake lever.
B. Place the brake lever (item 19 in
secure with the brake clevis pin (21) and retaining ring (17).
25. Slide and install the brake lever assembly (item 19 in
transmission housing assembly (23).
26. If removed, insert the brake mount pin through brake band into the
transmission housing assembly (item 23 in
spring (22) and brake plate retainer (16) onto the transmission housing
assembly.
27. Place the retainer plate pin (item 15 in
housing assembly (23) and secure it with the 2 bolts (8).
28. Slide and install the external retaining ring (item 1 in
lever (24) onto the brake lever (19) and secure it with the bolt (25).
29. If disassembled, assemble the differential assembly (item 14 in
refer to Assembly of Differential Assembly (page
30. Pack the differential assembly (item 14 in
a press to install the 2 ball bearing (13) and 2 flange bearings (12) into the
differential assembly.
31. Apply a coat of grease to the 2 O-rings (item 10 in
O-rings to the differential shafts (9). Install the retaining rings (11) onto the
differential shaft (9).
32. Insert the 2 differential shafts (item 9 in
(14).
33. Insert the differential housing assembly (item 14 in
transmission housing assembly (23).
34. Insert the square keys (item 7 in
Apply a coat of grease to outer surface of the square keys (7).
35. Insert the neutral slider shaft (item 6 in
(5).
36. Use a press and insert the bearings (item 4 in
slider shaft (6).
Figure 27) into the reel drive shaft (12) and
Figure
Figure 27) and reel drive assembly (14) into
Figure
Figure
Figure
Figure
Figure
Figure 26) into the neutral slider shaft (6).
Figure
Page 4–30
Figure 27) and slide the O-ring
27) onto the reel drive shaft
27) into the reel clutch actuator
Figure 26) as follows:
Figure 26) and slide the
26) onto the brake band (18) and
Figure 26) into the
Figure 26), place the flat wire
26) onto the transmission
Figure 26), cable brake
Figure
4–35).
26) with grease and use
Figure 26) and slide the
26) into the differential housing
Figure 26) into the
26) into the neutral spur gear
Figure 26) onto the neutral
Greensmaster
20248SL Rev C
26);
® eFlex 1021