Clutch Cover Inspection; Clutch Removal - Yamaha V star 1100 Owner's Manual

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c. Install the wire clamps behind the bolts (A,
Figure 2) noted during removal.
d. Apply Yamaha Bond 1215 or an equivalent
sealant to the threads of the two indicated
bolts (C, Figure 2). Oil will leak past these
bolts if the threads are not sealed.
e. Torque the clutch cover bolts to 10 N•m (89
in.-lb.).
f. Install the oil filter and add engine oil as de-
scribed in Chapter Three. Install a new O-ring
(Figure 4) behind the oil filter cap.
Inspection
1. Inspect the clutch cover for cracks or other signs
of damage.
2. Closely inspect the crankshaft oil seal (A, Fig-
ure 5) in the clutch cover.
CAUTION
The crankshaft oil seal is a critical
part of the oil system. It seals the
crankshaft and facilitates main oil de
livery. When in doubt, replace this
seal.
3. If necessary, remove the oil seal retainer (B, Fig-
ure 5) for a closer inspection. Replace the oil seal
(Figure 6) if there is any damage or if the seal is be-
coming brittle.
4. Replace the seal as follows:
a. If still installed, remove the oil seal retainer
(B, Figure 5).
b. Pry the crankshaft oil seal (Figure 6) from the
clutch cover.
c. Lubricate a new seal with lithium soap
grease. Position the seal so the manufac-
turer's marks face out, and drive the seal into
the cover with a driver or socket that matches
the outside diameter of the seal.
d. Install the oil seal retainer (B, Figure 5) so its
concave side faces the oil seal.
e. Apply a medium-strength threadlocking
compound to the threads of the retainer bolts,
and tighten them securely.
CLUTCH
The Yamaha clutch holding tool (part No.
YM-91042 or 90890-04086), a Grabbit, or an
equivalent tool is needed during clutch service.
4
5
6
Removal
Refer to Figure 7.
1. Securely support the motorcycle on a level sur-
face.
2. Remove the clutch cover as described in this
chapter.
3. Evenly loosen the clutch spring bolts (A, Figure
8) in a crisscross pattern. Remove the bolts and the
spring plate (B, Figure 8).
4. Remove the clutch spring (Figure 9) and spring
seat (A, Figure 10).
CHAPTER SIX